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Grain Loss in Harvesting

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Jack(Ky) View Drop Down
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    Posted: 19 Oct 2010 at 10:12pm
A week or two ago there was a thread on here about crop loss behind the combine. I had to make a quick trip to east central Illinois over the weekend and I couldn't believe how many green fields I seen as I was traveling. Their were fields that I would have been ashamed for anyone to see they had so much corn in them. I am not talking about a sprout here and there either. I saw some fields that looked like they had been sown with corn. Am I missing something or what. I am pretty certain it was corn and not sudan grass or something. Maybe it is just people that like deere so much they want everything green.LOL JP  
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Pat the Plumber CIL View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Pat the Plumber CIL Quote  Post ReplyReply Direct Link To This Post Posted: 19 Oct 2010 at 11:15pm
Jack I also see a lot of corn sprouting in the harvested fields.I guess they cant get it all.In the process some is going to fall on the ground.If there was a cost effective way to get 100 percent I am sure someone would have come up with it already
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Lonn Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 5:52am
The old E would leave very little in the field. I fired it up and did the last couple of acres of beans as my injection pump went bad on the L2. The L2 is new to me and real nice to operate but my old E is within my comfort range. It's such a nice little bean combine. A little slow in today's yields. Especially after running the L but it was so easy to adjust and get every little bean in the bin except of course the little extra shelling loss at the head vs the 315 on the L. Dad used to run 300 acres with an E and it would do a good job wether it was beans or corn or oats. We always fixed the machine ourselves except once he had a guy come out as Dad didn't own a torch. You know how many bearings I helped remove with a hammer and good chisel over the years! Not so much on the combine but that blasted Gehl 1500 baler was a bearing eater. I bet Dad could count on one hand how many bearings he put in the E but the Gehl baler would take a handful every year. Well, I guess I rambled enough.
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Jack(Ky) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jack(Ky) Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 6:12am
I know you are gonna have some loss. What I am talking about is fields that are thick with corn. They must have been seeing how fast the combine would run and the corn was just going out the back and this was in the heart of the Il. grain country.JP
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gerald J. Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 7:00am
You loose corn from stalks falling over, winds make that happen more. But certain varieties (often Pioneer) called race horse varieties cannibalize the stalk to finish filling the kernels and that makes them fall down sooner. Drying the corn in the field and so hoping it stands longer leads to more fallen down stalks. The dryer the ears the easier the heads knock off a few seeds.

The loss probably isn't nearly as bad as it looks, remember it took only about a third of a bushel to plant the field originally but if there were 30,000 plants originally loosing only 3 kernels per ear amounts to a bushel and its easy to knock three ears off the butt end of an ear in the corn head.

The biggest problem in beans is that with most varieties and years, there are pods laying on the ground but still attached to the stems and you just can't pick those up without splitting them and spilling two or three seed per plant. I've seen bean fields sprout from early harvest several times thicker than originally planted. And drying beans in the field (hardly ever dried in a dryer) can get the pods to splitting open from the heat of the sun and those beans hop right out of the pod when the combine gets close. The only good solution would be to follow with a big vacuum with a screen to separate seed from dirt and pebbles. At $2 a bushel it won't happen, at $12, its probably on somebody's drawing board.

Gerald J.
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Dave H View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave H Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 7:34am
I live in centrl IL and it has been that way for years.  Just relax the first freeze wil make the landscape look normal.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote John (C-IL) Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 7:53am
Jack, it's more circumstances than anything. First of all, the corn was dry at harvest which results in more losses, not much you can do about that. Second, those losses are always there but because of the weather those kernals germinated this year. And finally, an acceptable harvest loss is around 3 bushels per acre. That's about 240,000 kernals per acre or about 6 per square foot. If you walked out in the field and took a count you would find most of those losses in the neighborhood of being acceptable.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 8:26am
I will have to bring my camera with me to town next time I go and take a picture of a field that I know was harvested by a new John Deere. I would guess the kernels per square foot to be 30-40 without any exaggeration(20 bu/acre x $5.30=$106/acre left behind). And this guy farms a couple thousand acres. The ground is lighter than most around here so it usually is planted first and harvested first. I know it was probably dryer than normal this year but my Wood Brothers 1 row would put more corn in the crib per acre than that thing it just might take a month to do what JD can do in a day.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 8:28am
Maybe I should start work on the vacuum and separator so I can live off that $100,000 per farm that JD leaves behind.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Good Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 8:48am

The worst around here was corn done by a 2 year old red one. the field is greener than my lawn it's unbelievable. More than common loss or ear shatter. Growing up I was not use to this didn't see it until the bigger deeres were around of course back then a farmer wouldn't put up with it. Remember the good old days when no matter what color tractors a farm had there was always a gleaner there. That is until the kids took over.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Roddo Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 9:27am
It probably boils down to the fact that back in the 60's and 70's most people farmed a couple hundred acres or so and had time to slow down and do it right.
Now you have 1/4  the amount of the farmers,  farming thousands of acres by themselves.  If dropping a few more grains on the ground means getting the stuff out of the field before the weather goes to hell, then its just collateral damage. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Good Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 10:02am
Roddo,your right but he could have adjusted it right and still flew through that field.It seems they worry about a few bushels an acre when fertilizing, planting,spraying or that extra row too close to the road just not combining plus they had a record start this year and probly the finish also. People farming a couple hundred acres with the little equipment of that time period were just as worried about the weather but loss also."signed the son of a X small farmer".
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NEJim View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote NEJim Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 10:23am
It is in the setting of the combines.  Deere's seem to leave more grain out there then any other brand.  I have a couple neighbors that just want to brag about how many acres they covered in a day then how many bushels went to town.  You can tell which acres were done with a Deere when you drive thru the country side......
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Butch(OH) Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 10:29am
We were just out that way ourselves to Arcola and it was pretty amazing to see those fields green with young corn. Very unusual weather and season for sure. As others have said, you have to realize is that 1/2 bushel per acre is both a danred reasonable loss at harvest AND a very heavy seeding rate. And this year due to both early harvest and warm weather it all is growing.

Edited by Butch(OH) - 20 Oct 2010 at 10:31am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Leonard Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 10:41am
I just got done driving from Washington State to Pennsylvania and Michigan and back and was amazed to see the different speeds that farmers were driving harvesting corn.  I swear the deere drivers were doing between 10 and 15 mph in the fields and the Gleaner and others were driving a reasonable speed.  It just amazed me to see them going so fast.  Could that be the reason for the excessive grain loss? 

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave in il Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 7:55pm

So back when you were combining 2 rows of 110 or even 130 bushel corn at up to 3 mph, you think you lost less than your neighbor does today in 200 bushel (or more) at 6 mph with an 8 or 12 row head? You know I seriously doubt it, those old corn heads shelled a lot more than todays do. How much 15% corn or even 12% corn did you ever run?

This was an unusual year, the corn crop was harvested at least a month or more before normal. The ground was warm, the weather was warm, so a lot more corn germinated. We took 90% of our corn out in September before the beans were mature, the wettest was 17%.
 
If the corn was harvested in October or November you wouldn't see the green stuff even if 2 or 3 times as much was on the ground, so would it be a better job of harvesting if everyone just waited till it got cold and took the field loss?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote norm [ind] Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 7:57pm
   iagree with leonard  too much speed  talke to a fella[worker]   they had some common sense   shown   took the combine [ 8row]  went across the end 5mph    did not change combine  same field next 8 rows   3mph   no corn to speak of     told his father in law that has been happening every year an he would not beleive him  these new combines are tested on enginr torque an the driver is trying to get that pic  an as john says corn is dry    not pulling as hard   an it is going on thru    was also lotld the deeres
   STS STANDS STRAIGHT THRU SEEDING
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brad(WI) Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 8:07pm
this year is bad for head shelling.  We had excellent yields, high test weight (58+) and low moisture.  I had a field that was at 17% moisture and we were waiting for a truck.  I picked up 2 ears of lodged corn that the combine missed and threw them in the corn head.  They exploded with kernals flying everywhere.  I think at least 15-20% of the kernals fell off the ear when they hit the head.  Never seen it like that.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MACK Quote  Post ReplyReply Direct Link To This Post Posted: 20 Oct 2010 at 9:38pm
In our area there were so many small ears that went through the stripper plates and was shelled with the rollers. Plus the moisture was 12% makeing it shell off easy.   MACK
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Eric[IL] Quote  Post ReplyReply Direct Link To This Post Posted: 21 Oct 2010 at 12:40am

The losses are caused from CORNHEAD SHELLING of the parched corn seed on the ears.  When grain moisture gets below 17-19%, significant header losses begin happening.  From 19 % & up, very little header loss happens.  In central Illinois this year, many of the corn fields where harvested in dry condition 12 - 16 %. 

Please don't blame the operators or different brands of machines.  It is not relative.  Someone on hear stated how fast a John Deere was picking.  Actually, that is not a bad idea when corn is this dry.  The more ears you can keep in the header the better a cushion you might create for the incoming plants?? 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Lonn Quote  Post ReplyReply Direct Link To This Post Posted: 21 Oct 2010 at 6:19am
I haven't seen any sprouting corn this year but it's Minnesota. My experience is over many years. In the spring you can go from one farmer's field to another farmer's field and see a difference in voluntary corn. That tells me harvest loss could be from one or two reasons. Either the two farmers have two very different variety of corn or one is a poor combine operator. There is a third and it's if the farmer with the volunteer corn problem used an inferior harvester. Like an old IH or Oliver picker or a John Deere combine pre 1980's. I'm not kidding. You could pick out the John Deere fields in the spring 25 or 30 years ago back when I first was getting serious about farming. That's when I started paying attention. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Good Quote  Post ReplyReply Direct Link To This Post Posted: 21 Oct 2010 at 6:43am
We must of never had a bad year from the 70's to the 90's like it was this year to cause that much loss.Our combine must have shot most of the kernals into the ground thats why you would only see a half dozen every 25 feet or so.Also glad to hear that combines are the same, all the old international owners must have got together and decided to quit combining beans 2 hours ahead of everybody else in the evening because it is suspose to be the same as gleaner.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave H Quote  Post ReplyReply Direct Link To This Post Posted: 21 Oct 2010 at 7:08am
Think modern days.  Way back when, it was colder than a well digger's butt and arond thanksgiving when folks were still puttering in the fields.
 
I don't see any difference just looking at the fileds tht were harvested by a yellow or red combine.
 
Aren't some of you folks just arbitrarily putting the bite on JD?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian F(IL) Quote  Post ReplyReply Direct Link To This Post Posted: 21 Oct 2010 at 8:44am
John, Brad, and Eric have described the scenario very well.  This year it didn't matter what model combine you used, you had more shelling at the head.  Dry corn, down corn, variability in setting stripper plates, etc.  You can't blame it on the operators either.  Just a unique year.  And, yes, I had one of those fields that turned green too.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote NEJim Quote  Post ReplyReply Direct Link To This Post Posted: 21 Oct 2010 at 9:02am
All brands are made to do the job.  But it still comes down to setting the machine and using common sense in speed and looking behind the combine for grain left in the fields.  Also stopping and looking between the header and the rear of the combine to see where the grainloss is coming from, header shatter or out the rear of the combine.  It's doesn't take rocket science to figure out where the grain is coming from...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AtuckerKY Quote  Post ReplyReply Direct Link To This Post Posted: 21 Oct 2010 at 9:17am
Two comments
I think it is all how the combine is set.  I have two neighbors that have the same JD combine one guys field is green with corn and the other does not have any corn up and they were both shelled within a day of each other.  The guy that has the "clean" field runs 3.2 mph and the other guy runs over 4.5 mph.
Second comment.  My cousin sells Massey equipment and he demo a draper header to a guy and in dry beans the draper header shatter lose was 1 bean every 4 square foot compared to a conventional header in the same field of 16 bean shatter lose.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Posted: 21 Oct 2010 at 9:17am
2 years ago my tennant must have left 1/4th of the corn on the ground. It was just like Jack was seeing. A week after harvest, the fields looked like the lawn until we got a hard freeze.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Lonn Quote  Post ReplyReply Direct Link To This Post Posted: 21 Oct 2010 at 12:05pm
I'm not saying that there aren't bad years for field shelling, this is one of them. I'm saying the older John Deere corn heads left more in the field than a comparable Gleaner or IH. This was years ago. Today I have no idea except I suspect all brands of heads are pretty good today.
BTW anytime I can put the bite on Deere I'll do it.  :-)
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Post Options Post Options   Thanks (0) Thanks(0)   Quote RSponenberg Quote  Post ReplyReply Direct Link To This Post Posted: 21 Oct 2010 at 5:29pm
Most people are in such a hurry to get things done today.They just wont take the time to stop the combine and check!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Lonn Quote  Post ReplyReply Direct Link To This Post Posted: 22 Oct 2010 at 5:50am
Not all large operators are that way. One of the largest in Dodge County here does a real fine job of combining. Even this year with all the shelling going on they did real good. An older guy down the road from me put his farm up for bids for this year and got some large operator running it and it's the worst bean combining job I've ever seen. Beans left everywhere. 
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