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WD clutch alignment tool

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WD45 Aaron View Drop Down
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Joined: 03 Dec 2009
Location: Alto, MI
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WD45 Aaron Quote  Post ReplyReply Direct Link To This Post Topic: WD clutch alignment tool
    Posted: 25 Nov 2019 at 8:56am
I made a drawing for a clutch alignment tool for WD clutches et al. Most of the dimensions are somewhat arbitrary. The only ones that really matter are the pilot and spline diameters and maybe the pilot length. I measured two clutch plates and the I.D. of the spline is about 1.022". The pilot bearing I.D. is 0.984" (25mm). I show the tool being made from 1-1/4" round bar because that's a common size. I actually made mine from 1-1/8" O.D. 5/8" I.D. steel tubing because I had it available and it was less material to remove in the lathe. I also got a little fancy and welded a 5/8" nut to the back and made a T handle, but it really wasn't necessary. A guy probably could get away with just using 1" round stock for the spline diameter, but the fit wouldn't be quite as good.

Machinery rescue for all things rusty or broken. Current residents include 3-1/2 WD45s, Oliver Row 77 gas, 88 diesel, Farmall super C, parts C, two Cat D2's, Clark C500-80 forklift, and a sick Kubota.
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Sugarmaker View Drop Down
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Joined: 12 Jul 2013
Location: Albion PA
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Sugarmaker Quote  Post ReplyReply Direct Link To This Post Posted: 25 Nov 2019 at 10:04am
Aaron,
Good design and build on the clutch alignment tool. That will make the installation go much better!
Regards,
 Chris
D17 1958 (NFE), WD45 1954 (NFE), WD 1952 (NFE), WD 1950 (WFE), Allis F-40 forklift, Allis CA, Allis D14, Ford Jubilee, Many IH Cub Cadets, 32 Ford Dump, 65 Comet.
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Stan IL&TN View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Stan IL&TN Quote  Post ReplyReply Direct Link To This Post Posted: 25 Nov 2019 at 11:45am
There I went and thought I had did something great when I used a deep well socket over the use of a broom handle.   Just teasing you Aaron. It looks great!👍👍
1957 WD45 dad's first AC

1968 one-seventy

1956 F40 Ferguson
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jaybmiller View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jaybmiller Quote  Post ReplyReply Direct Link To This Post Posted: 25 Nov 2019 at 1:05pm
dang, all I did WAS use a broom handle when I did "D-14 Troy" back in 2000. Still going strong today...
Local garage tossed out ALL of their alignment tools as clutch 'packages' now come with tool....
3 D-14s,A-C forklift, B-112
Kubota BX23S lil' TOOT( The Other Orange Tractor)

Never burn your bridges, unless you can walk on water
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IBWD MIke View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote IBWD MIke Quote  Post ReplyReply Direct Link To This Post Posted: 26 Nov 2019 at 8:45am
I cut the splined end off a junk input shaft, works good!
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AaronSEIA View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AaronSEIA Quote  Post ReplyReply Direct Link To This Post Posted: 26 Nov 2019 at 4:53pm
I use a junk input shaft too.  I think DJS Parts sells a plastic alignment tool for $10 or so.  If I had a lathe, I'd probably turn yours just for the fun of it though.
AaronSEIA
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SteveM C/IL View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SteveM C/IL Quote  Post ReplyReply Direct Link To This Post Posted: 26 Nov 2019 at 5:29pm
Did similar for T limiter in 8070. Pilots in back of crank(no brg). Lets you get it together before the "burnish" to true it.
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