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Allis B engine rebuild

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Levibridge95 View Drop Down
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    Posted: 30 Aug 2019 at 9:28pm
I'm gonna start my 1st rebuild in my AC B on Monday. I have new sleeves, pistons, and bearings. I got the crank grounded down to .020". Any advice to give a newbie? Definitely gonna take my time with it.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 30 Aug 2019 at 9:49pm
New shims for all main caps and rod caps. New cam bearings.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WF owner Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 3:36am
Clean everything up. After you get the most of the old grime off, use brake cleaner to finish the cleaning job. 

Even though they may look fine, make sure to install new core plugs in the head. They are quite inexpensive. When you get the old plugs out, I guarantee you the back side won't look as good as the top side.

Before you install the sleeves, spend some time cleaning  all the surfaces. I use a razor blade and dental type picks on the (top) counterbores on the top of the block. 

Before you put the O rings on the sleeves, dry fit the sleeves, If they go in easily, install the O rings, lubricate them (some use vegetable oil, I use a mixture of dish washing soap and water), tihen be very careful to not twist the O rings when you are installing the sleeves.

Make sure you have an Allis Chalmers Sevice Manual (not I&T). Go slow and follow the directions step by step.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Sugarmaker Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 7:56am
Levi,
Yes take your time. I have never done a B. But the overhaul on the WD45 engine this spring made me better appreciate these old tractors. 
I spent a lot of time cleaning the sleeve seats and getting the sleeve protrusion correct.
Make sure to clock the rings. 
Assembly lube on just about everything!
Have fun and enjoy the process. Pictures can help along the way too.
 Regards,
 Chris
D17 1958 (NFE), WD45 1954 (NFE), WD 1952 (NFE), WD 1950 (WFE), Allis F-40 forklift, Allis CA, Allis D14, Ford Jubilee, Many IH Cub Cadets, 32 Ford Dump, 65 Comet.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dick L Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 8:05am
I always set bare new sleeved down in the hole and make sure they will turn by hand 360º before installing the O rings. I use a die grinder with a flapper drum to clean the bottom bore. I have had one area the took more flapper sanding to get the sleeve to set down square and turn 360º. If they are not turning I use bluing and set them down without turning to read where the bluing is being scraped off.

After the sleeves are set and held down with a short 7/16" cap screw with a washer I put each ring from a set down in the sleeve and check the end gap with a feeler gage. I have found in a complete boxed ring set a pack of rings with an over lap rather than a gap.

Even though you have a fresh ground crankshaft with matched bearings check each bearing with plastigage for clearance. Making sure the bearing is properly lubed and torqued, rotate the crank to make sure turns free before installing another bearing. Main and rod caps are not new and could have been distorted and could be a couple thousands wider at the bottom than the sides causing them to be tight with a good reading.

   
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve(ill) Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 8:13am
you had the crank ground... AND you got matching bearings for it from the grinder ?
no shims needed if you MATCH the new bearings to the crank.
 
did they machine the rod journals or just the mains ?
Like them all, but love the "B"s.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 10:00am
Originally posted by steve(ill) steve(ill) wrote:

you had the crank ground... AND you got matching bearings for it from the grinder ?
no shims needed if you MATCH the new bearings to the crank.
 
did they machine the rod journals or just the mains ?

 Grinding the crank and getting matching bearings does NOT mean you can eliminate the shims. Only line boring will allow to assemble without the proper shims.
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Lena 1935 WC12xxx, Willie 1951 CA6xx Dad bought new, 1954WD45 PS, 1960 D17 NF
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dick L Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 11:44am
Originally posted by CTuckerNWIL CTuckerNWIL wrote:

Originally posted by steve(ill) steve(ill) wrote:


you had the crank ground... AND you got matching bearings for it from the grinder ?
no shims needed if you MATCH the new bearings to the crank.
 
did they machine the rod journals or just the mains ?


 Grinding the crank and getting matching bearings does NOT mean you can eliminate the shims. Only line boring will allow to assemble without the proper shims.


The rods have to be bored also or what is called reconditioned. The were manufactured with a spacer the thickness of the shim packs. The crankcase would have also been line bored with spacers for the mains. Without the shims the holes for bearings are out of round.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gerald J. Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 1:12pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve(ill) Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 4:49pm
Grinding the crank and getting matching bearings does NOT mean you can eliminate the shims. Only line boring will allow to assemble without the proper shims.
 
YEP.......... guess I was reading WAY TOO MUCH Into his bearing statement.. It was more of a question , but your right, he didn't say anything except crank grind.
Like them all, but love the "B"s.
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Post Options Post Options   Thanks (1) Thanks(1)   Quote Levibridge95 Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 4:52pm
The machinist said to get .020" bearings. I got the rebuild kit from jim danforth @ oktractor. Did new valves and work on the head.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WF owner Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 9:48pm
A bit of advice. 

After you open your -.020 bearings, check them to make sure they are the right bearings !!! I know this from a very recent overhaul of a G226 (Thank you DrAllis) !

 My machinist checked the crank on my engine and said it would be fine with new standard main bearings. I ordered a set of standard bearings. The box said standard bearings. I put them in and just snugged the main caps. I couldn't turn the crankshaft.

After trying some other things (removing the cam) DrAllis suggested I check the size of the bearings. I looked again at the box and told him the box said standard. He repeated to check the actual bearings. 

Guess what ! The bearings said .020 ! For some reason the bearings were in the wrong box. The bad part is that someone probably got a box that said .020 and I bet his engine turned very easy (for a while!).

DrAllis told me it happened tp him before. I will ALWAYS check them in the future. 

I now have a set of .020 bearings for a G226 that I will never use and I'm out $120 for a new set of standard bearings.

If you have the right bearings, you should use a full new shim pack for each bearing. Check your clearance with Plastigauge to be sure !

Sorry so long!!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Levibridge95 Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 9:51pm
Originally posted by WF owner WF owner wrote:

A bit of advice. 

After you open your -.020 bearings, check them to make sure they are the right bearings !!! I know this from a very recent overhaul of a G226 (Thank you DrAllis) !

 My machinist checked the crank on my engine and said it would be fine with new standard main bearings. I ordered a set of standard bearings. The box said standard bearings. I put them in and just snugged the main caps. I couldn't turn the crankshaft.

After trying some other things (removing the cam) DrAllis suggested I check the size of the bearings. I looked again at the box and told him the box said standard. He repeated to check the actual bearings. 

Guess what ! The bearings said .020 ! For some reason the bearings were in the wrong box. The bad part is that someone probably got a box that said .020 and I bet his engine turned very easy (for a while!).

DrAllis told me it happened tp him before. I will ALWAYS check them in the future. 

I now have a set of .020 bearings for a G226 that I will never use and I'm out $120 for a new set of standard bearings.

If you have the right bearings, you should use a full new shim pack for each bearing. Check your clearance with Plastigauge to be sure !

Sorry so long!!!
thanks for the warning. I'll check them then. You said a full new shim pack for each bearing. What's considered a full pack? Might be a stupid question but im not close to my manual.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WF owner Quote  Post ReplyReply Direct Link To This Post Posted: 31 Aug 2019 at 10:01pm
When you get the shim pack, you will probably think it contains 6 shims (2 for each bearing). In reality, there are (usually) 24 shims. They are stuck together and you have to really look at them to realize that each pack contains four shims.

Theoretically, if your crankshaft is freshly ground, you should use a full pack and have the correct clearance. The original purpose of the shims was that you removed shims as the crankshaft wore, to maintain the correct clearance. 

I, personally, always check the clearance (even on engines that don't use shims) to check the correct clearance.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote steve(ill) Quote  Post ReplyReply Direct Link To This Post Posted: 01 Sep 2019 at 8:36am
a "SHIM PACK".... is normally a few shims together that measure .006 inch... A PACK goes on each bearing cap bolt........ don't let the bearing touch the shim, just the CAP face.
Like them all, but love the "B"s.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 01 Sep 2019 at 9:41am
Originally posted by steve(ill) steve(ill) wrote:

a "SHIM PACK".... is normally a few shims together that measure .006 inch... A PACK goes on each bearing cap bolt........ don't let the bearing touch the shim, just the CAP face.

 The original laminated shim pack is .010 thick not .006
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Post Options Post Options   Thanks (0) Thanks(0)   Quote nella(Pa) Quote  Post ReplyReply Direct Link To This Post Posted: 01 Sep 2019 at 11:31am
Originally posted by Dick. <br>Even though you have a fresh ground crankshaft with matched bearings check each bearing with plastigage for clearance. Making sure the bearing is properly lubed and torqued, rotate the crank to make sure turns free before installing another bearing. <br> [/QUOTE Dick.
Even though you have a fresh ground crankshaft with matched bearings check each bearing with plastigage for clearance. Making sure the bearing is properly lubed and torqued, rotate the crank to make sure turns free before installing another bearing. 
 [/QUOTE wrote:





X2

I always plastic gauge my bearings to .0003. Never spun a bearing or had knock.
After I lubricate the sleeve and put on the o rings, I take a round screwdriver and slip it under the o ring and



X2

I always plastic gauge my bearings to .0003. Never spun a bearing or had knock.
After I lubricate the sleeve and put on the o rings, I take a round screwdriver and slip it under the o ring and rotate the screwdriver around the outside of the sleeve to be sure that there isn't any twists in the o ring.


Edited by nella(Pa) - 01 Sep 2019 at 11:33am
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Hey thanks for the help so far. I appreciate it. Can't wait to get my B back to get her.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 02 Sep 2019 at 9:11am
Originally posted by nella(Pa) nella(Pa) wrote:

I always plastic gauge my bearings to .0003. Never spun a bearing or had knock.


 I think you meant .003, that extra 0 would make it pretty darn tight Wink
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Post Options Post Options   Thanks (0) Thanks(0)   Quote IBWD MIke Quote  Post ReplyReply Direct Link To This Post Posted: 02 Sep 2019 at 9:21am
Originally posted by CTuckerNWIL CTuckerNWIL wrote:

Originally posted by nella(Pa) nella(Pa) wrote:

I always plastic gauge my bearings to .0003. Never spun a bearing or had knock.


 I think you meant .003, that extra 0 would make it pretty darn tight Wink
Was thinking the same thing. Die shop I worked in briefly built one die that cut shims out of .003 shim stock. They EDMed the whole thing, cutting clearance was .0003, they ran strict 10% clearance. Don't know how that one came out, was gone before it got done. I can't remember for sure but think three tenths is pushing the accuracy limits even for wire edm.


Edited by IBWD MIke - 02 Sep 2019 at 9:23am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Steve in NJ Quote  Post ReplyReply Direct Link To This Post Posted: 02 Sep 2019 at 9:36am
If you have the engine align bored, you don't have to worry about shims. Have the rods resized and your ready to rock n' roll.........
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That His How I Do All Mine
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That is how rich people do things. They used shims in the first place because they knew everyone was not rich!

I line bored and resized the rods on my C for pulling. Been poor ever since.

My old Chevys were shimmed also.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote nella(Pa) Quote  Post ReplyReply Direct Link To This Post Posted: 02 Sep 2019 at 10:28am
Originally posted by CTuckerNWIL CTuckerNWIL wrote:

Originally posted by nella(Pa) nella(Pa) wrote:

I always plastic gauge my bearings to .0003. Never spun a bearing or had knock.


 I think you meant .003, that extra 0 would make it pretty darn tight Wink






I got one too many zeros in there, it should be .003.
Thanks for catching the mistake.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Levibridge95 Quote  Post ReplyReply Direct Link To This Post Posted: 02 Sep 2019 at 11:26am
Originally posted by Dick L Dick L wrote:

That is how rich people do things. They used shims in the first place because they knew everyone was not rich!

I line bored and resized the rods on my C for pulling. Been poor ever since.

My old Chevys were shimmed also.
I'm definitely not rich!!!! Lol
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Post Options Post Options   Thanks (0) Thanks(0)   Quote WF owner Quote  Post ReplyReply Direct Link To This Post Posted: 02 Sep 2019 at 12:23pm
The last time I inquired about line boring (a long time ago), I was quoted $350 (or more). I have a bunch of these engines that lived 60+ years with shims. Since they will never work as hard as they did in their earlier life, shims work for me.
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When I rebuilt Lena, the 35 WC, it had been rebuilt at least twice before and the main bores were not round at all. I put .006 shim in them and used a good Sunnen hone to make them real close to round. Everything cleaned up except maybe an 1/8 inch of the diameter right at the parting line.
 I had the crank ground and dropped new bearings in and it checked between .0025 and .003 with plastigauge and rolled over fine. I expect it to outlive me. It's only had maybe 100 hours on it since the rebuild .
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Originally posted by Dick L Dick L wrote:

...They used shims in the first place because they knew everyone was not rich...

Well... I'm certain it was a function of economics, but I don't think that representation is really accurate.

I would venture an educated guess that they used shims in the first place, because it yielded a result that was appropriate for the combination of manufacturing economics, tooling systems, and consistancy in end results that they felt most appropriate.

Align boring is a resource-intensive process, and keep in mind that resources include, but aren't limited to materials, manpower, or machinery... or TIME. 

In the end, they also kept close to their criteria, the ability for a man, working in a dirt-floor machine shed, with an oil-lantern, the ability to do as much as possible, with the least amount available.  Shims DO have their benefits.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dick L Quote  Post ReplyReply Direct Link To This Post Posted: 03 Sep 2019 at 6:06am
DaveKamp, Your sarcasm meter is defective. After buying an overhaul kit many do not have extra money laying around to put out three to four hundred into line boring, resizing rods or other costly items.

When I was into stock car racing with two little ones at home I headed home after stopping at the parts store. I looked over in the seat beside me and spotted a note my wife had given me that morning. It said stop and get two gallon of milk on the way home. I had spent all my cash and had to stop at a local store and charge the milk. That ended my racing dreams. Food and shoes for my little ones instantly became more important than the thrill of turning left in a cloud of dust in front of a grandstand of people hoping I would be taken away on a stretcher.

I assume people starting into old tractors have a passion with limited funds as I did.


Allis called out the shims as a way to get more life out of the engine. It was also used for that in the 1920's auto engines. All three of my 1920's Chevys have shimmed rods.
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C'mon Dick, racing is one thing. Rebuilding a 4 cylinder Tractor engine is another. The two can't even be comparable! I'm no rich guy by no means, but getting an engine align bored and rods resized and doing it the more "accurate" and upgraded way to me is money in the bank!  You make it sound like you gotta' borrow on yer' house to rebuild the engine! When you have limited funds, you SAVE till you have enough to get the job done. This is 2019 not 1920.......
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