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internal engine coatings

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Brian Jasper co. Ia View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Topic: internal engine coatings
    Posted: 31 Jul 2010 at 9:21pm
Now that I'm actually getting close to assembling my 262 project, I'm wondering what  A-C used to coat the inside of the block. It looks like red oxide primer. My original block only had it in the crankcase, the replacement has it in the water jacket too. I'm sure the original had it in there too. Lack of proper cooling system maintenence probably removed it. I'm thinking anything to prevent rust is a good thing as the original block had a serious rust problem. Anybody else put anything inside their blocks before assembly?
"Any man who thinks he can be happy and prosperous by letting the government take care of him better take a closer look at the American Indian." Henry Ford
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Butch(OH) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Butch(OH) Quote  Post ReplyReply Direct Link To This Post Posted: 31 Jul 2010 at 9:28pm

Gyptal is used a lot but I could not find it for sale. I got this stuff from W W Grainger, same material, differant Mfg. About $6 a can.

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Brian Jasper co. Ia View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Posted: 31 Jul 2010 at 9:31pm
That looks like it. Thanks Butch.
"Any man who thinks he can be happy and prosperous by letting the government take care of him better take a closer look at the American Indian." Henry Ford
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Post Options Post Options   Thanks (0) Thanks(0)   Quote firebrick43 Quote  Post ReplyReply Direct Link To This Post Posted: 01 Aug 2010 at 12:11am
I have used gyptal in crank cases before, good way to seal the pores and prevent leaks in crappy castings sometime out there. I bought it from an electrical shop, they use it to coat electrical motor windings.   I don't think I would install it in the water jacket however, as anything that can slow the heat transfer down can cause problems.  I have never seen it installed in a water jacket before?  Corrosion in the water jacket is caused by lack of proper maintenance.  If you change antifreeze regularly (it really dosen't wear out, just the corrosion inhibitors get used up) or add corrosion inhibitors as part of Preventive maintenance there should never be a problem.  Where I work we not only manufacture large diesel but do factory rebuilds at approximately 40-60000 hour intervals, and if you can tell which engines have the coolant maintained properly and which don't.  60000 hours and zero rust is common if they added corrosion inhibitors on schedule.  Since the engines all come from large mines you get to know and see the same guys work all the time and can identify where and engine was used by inspecting it and look up the history and 80 percent of the time can be right on where it came from.  
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Dave(inMA) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave(inMA) Quote  Post ReplyReply Direct Link To This Post Posted: 01 Aug 2010 at 6:29am
Interesting topic. I'm guessing that adding rust inhibitors wasn't part of the usual AC maintenance program for the early machines.......would an annual addition make sense for, say, the B/C and WC/WD/WD45 generations?
WC, CA, D14, WD45
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Lonn View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Lonn Quote  Post ReplyReply Direct Link To This Post Posted: 01 Aug 2010 at 6:29am
They coat the inside of engine and transmission cases to keep oil from seeping through. All cast iron is porous and will seep over time without this inside coat. I don't know what Allis used, if was just a primer or if it were something else. Don't know if water will seep through. Oil will.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 01 Aug 2010 at 6:49am

Adding water pump lube (came in an AC can) WAS part of regular maintenance at my Dad's farm.....it had rust inhibitors in it and kept cooling systems clean. A radiator repair shop once told me how clean an AC radiator was one time beause it had been using the stuff....hard on hoses he said, but good for everything else.

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Clay View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Clay Quote  Post ReplyReply Direct Link To This Post Posted: 01 Aug 2010 at 8:44am
We used a product called "Rust Master".  We had several gallons of the stuff but ran out a few years back.  Does anyone know if  the "Rust Master" brand is still available.
Have not Googled it yet.
It worked flawlessly.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Larry(OH) Quote  Post ReplyReply Direct Link To This Post Posted: 01 Aug 2010 at 9:22am

Eastwood automotive sells that stuff Butch has.  Don't remember a price

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Post Options Post Options   Thanks (0) Thanks(0)   Quote DSeries4 Quote  Post ReplyReply Direct Link To This Post Posted: 01 Aug 2010 at 9:32am

Neighbour's D17 block came out of the hot tank with a yellow coating inside - what Lonn says makes sense.  There was nothing on my D14 block though - explains why the thing was covered in oil!

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Brian Jasper co. Ia View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Posted: 01 Aug 2010 at 9:39am

My replacement block came from a combine, and it looks like to me that the last owner must have been good about maintenance. I got to look inside the valve cover and it looked clean. They probably took a good, useable engine apart for the block.

Brick has a point on not wanting to put anything in there to inhibit heat transfer. I figure it will be best to coat the inside of the block, A-C did when it was new, and leave the sleeves uncoated. The original coating survived the hot tanking process for the most part.
 
I was also going to add that no matter what engine you happen to have, taking proper care of the cooling system is a good thing. Around here I've pretty much always changed coolant every other year.


Edited by Brian Jasper co. Ia - 01 Aug 2010 at 9:45am
"Any man who thinks he can be happy and prosperous by letting the government take care of him better take a closer look at the American Indian." Henry Ford
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Gerald J. View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gerald J. Quote  Post ReplyReply Direct Link To This Post Posted: 01 Aug 2010 at 9:59am
The name is gLyptal. Needs that L to be found. GC (General Cement) sells it in small quantities. Its an alkyd varnish that sticks very well. Out wears jeans its splashed on. Was originally made by GE. It gets tougher when baked.

Gerald J.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CJohnS MI Quote  Post ReplyReply Direct Link To This Post Posted: 01 Aug 2010 at 10:18am
Every performance engine we ever turned out - whether a RR Merlin V12 for the boats, or the Pontiacs I ran on the street got painted on the inside - AFTER machining and BEFORE final assembly. The Merlins - we used the dark grey from the military, and the Pontiacs I used Rustoleum equipment enamel(the stuff that smelled like fish oil).

It was done a lot - OEM and afterwards because:

1. Sealed cast iron porosity
2. Sealed in tiny metal particles not removed by washing, air nozzle
3. Oil flows along the painted surface better, exiting oil galleries faster
4. Prevents rust scale forming and dropping into oil pan/sump
5. It looked good "If it looks good - it IS good" - Dick Branstner

John

PS: Just remembered - in later years, used the yellow zinc chromate primer - looked Bad ashed - Victoria's Secret for engine undies.



Edited by CJohnS MI - 01 Aug 2010 at 10:22am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote firebrick43 Quote  Post ReplyReply Direct Link To This Post Posted: 01 Aug 2010 at 1:11pm
Originally posted by Dave(inMA) Dave(inMA) wrote:

Interesting topic. I'm guessing that adding rust inhibitors wasn't part of the usual AC maintenance program for the early machines.......would an annual addition make sense for, say, the B/C and WC/WD/WD45 generations?


With green antifreeze it should either be replaced every TWO years, or have the inhibitor added.  Also the ph level should be tested with antifreeze test strips, as you don't want it acidic or caustic.  I do recommend draining and filtering the antifreeze to remove crap from it, especially in old engines.  Many auto shops now have recyclers, old antifreeze is poured into the recycler, its filtered and tested, any thing low, typically the rust inhibitors is added and it put back into the car.  

The gold long life antifreezes, or at least Caterpillars, requires adding a small additive bottle every 3 years (think they call it SCA) and replace it every 6.  I know caterpillar sell test strips to test the ph level, I sure others do to?

Make sure a low silicate antifreeze is used in diesel engines. 
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