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185 Injection Pump Removal

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Marshall View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Marshall Quote  Post ReplyReply Direct Link To This Post Topic: 185 Injection Pump Removal
    Posted: 12 Sep 2012 at 7:30am

How difficult is it to remove an fuel injection pump on a 185?

From the outside looking in, it appears that other than the fuel lines and two bolts that it should easily slide off. However, my experience with this tractor is that everything that you would think would be easy turns out to be a tare down of a project (ex. Oil pan gasket, Brake job). Before I jump into it, I wanted to get on here and get any information I could before I dig in.
 
In my parts manual I see a big gear with a nut on the end of the pump shaft. That alone tells me that this may be a big project.  Ouch 
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injpumpEd View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 12 Sep 2012 at 8:28am
Pretty much as you expect, just remember to remove timing window (small rectangular cover with 2 screws on the side) and turn the engine by hand until the mark comes into window and lines up with the stationary mark. Then proceed to disconnect linkages and lines, and slide it back off of the driveshaft, leaving the driveshaft with the engine. Good luck!
210 "too hot to farm" puller, part of the "insane pumpkin posse". Owner of Guenther Heritage Diesel, specializing in fuel injection systems on heritage era tractors. stock rebuilds to all out pullers!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DanD Quote  Post ReplyReply Direct Link To This Post Posted: 12 Sep 2012 at 8:36am
The hardest parts of the install are getting the bolt started for the injection line on the back side of the pump, and then getting the first seal into the pump without having the lip fold back. 
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Marshall View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Marshall Quote  Post ReplyReply Direct Link To This Post Posted: 12 Sep 2012 at 8:54am
OK, so the shaft in the pump stays on the gear which stays with the engine. That sounds better than having to get in and take the gear off at the front. So, I guess there is enough room to slide the pump housing off without having to remove much anything else from the tractor?  I appreciate the help very much.
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Post Options Post Options   Thanks (1) Thanks(1)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 12 Sep 2012 at 9:36am

Step #1. Remove all six exhaust manifold bolts (using a 6 pt socket) and lift the manifold up and tip the muffler so the manifold will sit on top of the injectors or valve cover. Step #2. Disconnect all injector lines at each injector. Also disconnect throttle and shut off linkages. Remove the fuel inlet and return lines from the injection pump. You might also remove the fuel filter and it's base for more room. Step #3. Scratch/scribe a line on the injection pump mounting flange and engine plate. This insures that if you line up these two marks you are in time like it was before. Step #4. Remove the side cover and drain fuel from the pump. Step #5. Remove the two 3/8" NF nuts and flat washers from the pump mounting flange and pull the pump backwards with all the injection lines still on the pump. Repeat procedure to install making note of where the "dot" is on the pump driveshaft and the inner socket inside the pump......"dot" to "dot" and line up your scratch mark and you are in time. Leave all injector line banjo bolts just snug when you reassemble until you have them installed on each injector, then tighten the banjo bolts.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mrgoodwrench Quote  Post ReplyReply Direct Link To This Post Posted: 12 Sep 2012 at 9:51pm
when you disconnect the throttle wire it wide open or the gov. weights can fall off causing a run away when you put it back together. learned from experience!
There are 3 ways to do job GOOD, FAST, CHEAP. YOU MAY CHOOSE 2. If its FAST & CHEAP it won't be GOOD, if it's GOOD & CHEAP it won't be FAST, and if its GOOD & FAST it won't be CHEAP!!!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 12 Sep 2012 at 10:01pm
When the pump shop goes thru the pump it will be wired that way.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mrgoodwrench Quote  Post ReplyReply Direct Link To This Post Posted: 12 Sep 2012 at 10:25pm
of course they will. i made the mistake when removing a 190xt pump to replace seals. just wanting to warn anyone who has never done it
There are 3 ways to do job GOOD, FAST, CHEAP. YOU MAY CHOOSE 2. If its FAST & CHEAP it won't be GOOD, if it's GOOD & CHEAP it won't be FAST, and if its GOOD & FAST it won't be CHEAP!!!!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Marshall Quote  Post ReplyReply Direct Link To This Post Posted: 13 Sep 2012 at 12:10pm
Thanks for all the help guys. I have included some pics of last nights Allis surgery. I think I have done things in correct order. Feel free to use the pics for the next guy with the same question as I had.
 
Step 1. Exhaust Manifold and Injectors loose and moved. It sure seems like a lot of wrench turning on the injectors.
 
 
Step 2: Throttle Linkages, Fuel Lines, and Fuel Filter and bracket removed or loose.
 
 
Step: 3  Scribed Pump Base and Engine Mounting Bracket for future alignment.
 
 
Step 4: Pump Timing Marks lined up in pump window.
 
 
Step 5: Removed Pump and Lines in one action.
 
 
Step 6: Evidence of seal wear. Could explain why diesel got to my oil sump pan?
 
 
Step 7: Pump is out and is ready to be rebuilt.
 
 


Edited by Marshall - 13 Sep 2012 at 12:10pm
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Post Options Post Options   Thanks (1) Thanks(1)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 13 Sep 2012 at 12:13pm
the return fitting/line is likely plugged up with broken flex ring material, causing the housing pressure to rise. this usually causes engine to slowly lose power and die. Sometimes they just push fuel past the drive seal.
210 "too hot to farm" puller, part of the "insane pumpkin posse". Owner of Guenther Heritage Diesel, specializing in fuel injection systems on heritage era tractors. stock rebuilds to all out pullers!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 13 Sep 2012 at 12:15pm
Wow, just noticed in pics that this is a very late 185 with bar stock American Bosch injectors.
210 "too hot to farm" puller, part of the "insane pumpkin posse". Owner of Guenther Heritage Diesel, specializing in fuel injection systems on heritage era tractors. stock rebuilds to all out pullers!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote rosco2 Quote  Post ReplyReply Direct Link To This Post Posted: 12 May 2016 at 10:02pm
I have been reading the great instructions then noticed the Bosch pump; mine's a Standyne. How much different are instructions for pump removal?

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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 12 May 2016 at 10:04pm
Roosa-Master Company became Stanadyne Company many years ago. The pump is a "DB" series pump and are all pretty much the same on a 180-185 tractor.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mikez Quote  Post ReplyReply Direct Link To This Post Posted: 02 Nov 2017 at 7:05pm
Ok I just jumped over from casycreek link he put in the bottom off the 190xt injection pump post. Anyway is this the directions I should take with taking pump off 200.
I was also thinking while doing this have Ed go through injectors.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 03 Nov 2017 at 7:11am
No. If you looked at your 200 engine, it has an engine oil cooler on it making this method of repair different than a 180/185. Timing the pump remains the same. Removal and re-installation is more difficult.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 03 Nov 2017 at 7:37am
I have taken the front access cover off for the inj pump drive gear, and that will allow the shaft and gear to slide forward some giving a little more clearance to get the pump off the shaft far enough to get it out of there. The oil cooler on an XT/200 definitely makes it more cramped in that area.
210 "too hot to farm" puller, part of the "insane pumpkin posse". Owner of Guenther Heritage Diesel, specializing in fuel injection systems on heritage era tractors. stock rebuilds to all out pullers!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mikez Quote  Post ReplyReply Direct Link To This Post Posted: 03 Nov 2017 at 8:22am
Oh yes thought it looked a little different
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Post Options Post Options   Thanks (0) Thanks(0)   Quote PDehring Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jan 2021 at 8:55am
Originally posted by DrAllis DrAllis wrote:

Step #1. Remove all six exhaust manifold bolts (using a 6 pt socket) and lift the manifold up and tip the muffler so the manifold will sit on top of the injectors or valve cover. Step #2. Disconnect all injector lines at each injector. Also disconnect throttle and shut off linkages. Remove the fuel inlet and return lines from the injection pump. You might also remove the fuel filter and it's base for more room. Step #3. Scratch/scribe a line on the injection pump mounting flange and engine plate. This insures that if you line up these two marks you are in time like it was before. Step #4. Remove the side cover and drain fuel from the pump. Step #5. Remove the two 3/8" NF nuts and flat washers from the pump mounting flange and pull the pump backwards with all the injection lines still on the pump. Repeat procedure to install making note of where the "dot" is on the pump driveshaft and the inner socket inside the pump......"dot" to "dot" and line up your scratch mark and you are in time. Leave all injector line banjo bolts just snug when you reassemble until you have them installed on each injector, then tighten the banjo bolts.


So does the dot to dot ensure timing with the engine?  Is there a need to turn the engine to a particular degree of timing like say on a 3500 engine?
1937 M Crawler, 1963 D21, 1964 D21, 1965 D12 SIII, 1970 220, 1976 185
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Post Options Post Options   Thanks (0) Thanks(0)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jan 2021 at 11:40am
Dot to dot is only as reliable as the previous guy that worked on it lol!The DC like on a D21/210/220 uses a tiny tang on the side of a pin to locate timing. 
210 "too hot to farm" puller, part of the "insane pumpkin posse". Owner of Guenther Heritage Diesel, specializing in fuel injection systems on heritage era tractors. stock rebuilds to all out pullers!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary Burnett Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jan 2021 at 5:56am
The 185 pump was the worst job removing an injection pump I've been around,big job just to tighten the fan belt.What was AC thinking? Taking the inj pump off my Long with the
354 Perkins 30 minute job at most and just drop it back in and bolt up can't get the timing wrong.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MACK Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jan 2021 at 7:49am
If taking inj. pump off a 185 is a big job, you haven't done much mechanical work.         MACk
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Post Options Post Options   Thanks (0) Thanks(0)   Quote tbran Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jan 2021 at 8:50am
We just  put a seal kit in a 185  - our tech ( we have used the method Doc outlined for decades) pulled the unit in the bay and in less than 30 minutes had the pump in the vice stand. The most time of resealing is putting that elastocast synthetic rubber washer on the goveror weight plate, not a job for one with arthritic fingers.  Then took about an hour to install, wash and dyno check.    Double to triple that time for a 2900.

When told "it's not the money,it's the principle", remember, it's always the money..
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Post Options Post Options   Thanks (0) Thanks(0)   Quote tbran Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jan 2021 at 8:52am
what long do you have that has a 354 6 cyl perkins ?
When told "it's not the money,it's the principle", remember, it's always the money..
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary Burnett Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jan 2021 at 8:54am
Originally posted by tbran tbran wrote:

what long do you have that has a 354 6 cyl perkins ?

R9500 special.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote tbran Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jan 2021 at 8:28pm
before our time as a Long dealer - was R9500 this not a Landini ?  Did Landini build a like model that Long branded and sold - I would hope so for parts sake...
When told "it's not the money,it's the principle", remember, it's always the money..
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gary Burnett Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jan 2021 at 8:47pm
Originally posted by tbran tbran wrote:

before our time as a Long dealer - was R9500 this not a Landini ?  Did Landini build a like model that Long branded and sold - I would hope so for parts sake...


The rear is Landini and the bell housing forward its basically a MF 1100.MF owned Landini
at the time it was built according to what I know about it.Bought it cheap at an auction
but everything works pretty good on it, basically use it to pull a 10ft brush hog so not much strain on it.12 forward 4 reverses,drives good.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GWhite Quote  Post ReplyReply Direct Link To This Post Posted: 23 Aug 2021 at 7:58pm
I have a 615 backhoe that I need to have the injector pump rebuilt. My issue is the timing marks. I have no access to the front other than complete removal of the radiator shroud meaning unbolting the bucket arms, removal of the radiator to get anywhere close to turning the engine over by hand. I've tried to get the marks to align by bumping the starter but it will not stop on TDC. If I could access the flywheel does anyone feel I have any chance prying that around to get the timing right?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mikez Quote  Post ReplyReply Direct Link To This Post Posted: 23 Aug 2021 at 8:11pm
welcome to the forum. I would start a new topic in the construction section or even farm equipment section
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AC720Man Quote  Post ReplyReply Direct Link To This Post Posted: 24 Aug 2021 at 6:40am
I had Ed rebuild my pump a few years ago on my XT, wasn’t a difficult job removing or reinstalling.
1968 B-208, 1976 720 (2 of them)Danco brush hog, single bottom plow,52" snow thrower, belly mower,rear tine tiller, rear blade, front blade, 57"sickle bar,1983 917 hydro, 1968 7hp sno-bee, 1968 190XTD
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bodnarboy Quote  Post ReplyReply Direct Link To This Post Posted: 24 Aug 2021 at 10:23am
Hey @Marshall,

Just curious how you made out reassembling your injection pump? No more diesel in the crankcase I am assuming? Any tips for assembly to make life easier?

Billy
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