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PTO gearbox foreign bodies

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MikeV View Drop Down
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Joined: 26 May 2024
Location: Muncie, IN
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MikeV Quote  Post ReplyReply Direct Link To This Post Topic: PTO gearbox foreign bodies
    Posted: 27 May 2024 at 9:31am
The complaint being that the WD45 PTO made a ticking noise and wouldn't stay in gear prompted removal of the gearbox for inspection.  The pieces in the attached photo are what was found in the bottom of the gearbox.  The bottom piece is a gear tooth, unknown yet which gear it came from.  The remaining pieces appear to be spring steel, two pieces of which have flattened ends; also unknown where it came from.  Gears are certainly in need of replacement, but would be helpful to know what the foreign body represents, as it seems likely to need replacement too.  Any further information would be appreciated!
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wjohn View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote wjohn Quote  Post ReplyReply Direct Link To This Post Posted: 27 May 2024 at 11:06pm
Hand clutch snap ring?
1939 B, 1940 B, 1941 WC, 1951 WD, 1952 CA, 1956 WD-45
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IBWD MIke View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote IBWD MIke Quote  Post ReplyReply Direct Link To This Post Posted: 28 May 2024 at 5:54am
Originally posted by wjohn wjohn wrote:

Hand clutch snap ring?


That's what it looks like top me also.
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DrAllis View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 28 May 2024 at 10:03pm
But, what's sad is, the snap ring came off. A good operator had to KNOW there was something wrong with the hand clutch because the hand clutch lever wouldn't have acted normally. Instead they continue to use the tractor with the snap ring floating around in there until it got ate by the PTO gear train.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DaveKamp Quote  Post ReplyReply Direct Link To This Post Posted: 28 May 2024 at 10:42pm
Basically, ANYTHING above, will find it's way to the PTO gearbox by virtue of gravity and oil flow.  The PTO gearbox gears are unfortunate recipients of falling debris, and if that debris is hard, the PTO gears wind up taking damage.

I have a WD that came to me with blown out PTO gears, from something coming down from above.  When I reassemble it, I will be attempting to put in a scraper/catch screen/magnet to provide it with some chance of survival.
Ten Amendments, Ten Commandments, and one Golden Rule solve most every problem. Citrus hand-cleaner with Pumice does the rest.
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MikeV View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MikeV Quote  Post ReplyReply Direct Link To This Post Posted: 30 May 2024 at 5:33pm
Thanks, all good thoughts.  Will try to look up on AGCO parts list to see what an intact snap ring looks like - I see now on the parts illustration that that's a likely explanation.  Can I confirm it's missing by inspecting from above?
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DrAllis View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 30 May 2024 at 7:35pm
Remove battery box and hand clutch cover.
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MikeV View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MikeV Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jun 2024 at 9:31am
While we haven't yet confirmed all those pieces to have been the intact snap ring, there seems little doubt.  It also has yet to be confirmed that the broken gear tooth is from the intermediate gear, but some questions first.

Will a new snap ring tolerate being manipulated over the shaft and be replaced while still on/in the tractor?  If that's possible, can the idler gear be removed from the PTO gearbox (we do know it sustained enough damage to necessitate replacement) and then be able to use the tractor for the time being with an inop PTO?  Lastly, where are new snap rings available?
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Mikez View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Mikez Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jun 2024 at 2:28pm
What’s the part number of snap ring
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MikeV View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MikeV Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jun 2024 at 5:12pm
I don't know, the illustration I have doesn't include part #.  In the picture, it is the rear-most piece depicted, about 3" diameter, same in WD and WD45.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Les Kerf Quote  Post ReplyReply Direct Link To This Post Posted: 11 Jun 2024 at 8:27am
Originally posted by MikeV MikeV wrote:

...can the idler gear be removed from the PTO gearbox (we do know it sustained enough damage to necessitate replacement) and then be able to use the tractor for the time being with an inop PTO? ...

Looking at the illustration on Page 53 of the shop manual it looks like it would be ok so long as the oil level is high enough for the intermediate gear to carry lube up to the hydraulic pump drive gear on the main shaft. I'm pretty sure it will be.
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