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Crank Grinding

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Fellenz View Drop Down
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Joined: 22 Mar 2010
Location: Phelps, NY
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fellenz Quote  Post ReplyReply Direct Link To This Post Topic: Crank Grinding
    Posted: 05 Nov 2010 at 9:17am
Hello,

I have been making more progress on the 160 that we have in the shop. Since my last update I have removed the three pistons and the cylinder sleeves.

Now with the crankshaft in the open it looks like the surface is worn on the first and third cylinder. The bearing surfaces also show wear and discoloration.

I measured the crank and it is still within original spec with a diameter of 2.2487, I'm assuming my best course of action is to have the crank ground and order oversize bearing surfaces with my rebuild kit.

What is the going rate for crank grinding. Asking because I can buy a rebuild kit with a new crank for about $150 more than the basic kit without and was considering going this route depending on cost.

Here is a picture of the crank:



 
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TedBuiskerN.IL. View Drop Down
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Joined: 11 Sep 2009
Location: Davis, IL.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TedBuiskerN.IL. Quote  Post ReplyReply Direct Link To This Post Posted: 05 Nov 2010 at 10:01am
If that is the worst journal, I'd try a simple polish first, then just check to see if standard bearings  can still be used.  Otherwise a heavy polish job and .002 under bearings may work if they are available.
Most problems can be solved with the proper application of high explosives.
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smuggler View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote smuggler Quote  Post ReplyReply Direct Link To This Post Posted: 05 Nov 2010 at 10:16am
for a 150 more i would get the crank a machine shop will charge you close to that just to pollish it at least up here in NY.
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Fellenz View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fellenz Quote  Post ReplyReply Direct Link To This Post Posted: 05 Nov 2010 at 10:30am

Originally posted by TedBuiskerN.IL. TedBuiskerN.IL. wrote:

If that is the worst journal, I'd try a simple polish first, then just check to see if standard bearings  can still be used.  Otherwise a heavy polish job and .002 under bearings may work if they are available.

Do you have a recommendation for how to polish it? I'm willing to spend a little time messing with it if it saves me from needing to get the crank ground or replaced. 

Erik

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Fellenz View Drop Down
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Joined: 22 Mar 2010
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Fellenz Quote  Post ReplyReply Direct Link To This Post Posted: 05 Nov 2010 at 10:32am

Originally posted by smuggler smuggler wrote:

for a 150 more i would get the crank a machine shop will charge you close to that just to pollish it at least up here in NY.

That was my thought, figured I would check though. 

Erik

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mlpankey View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mlpankey Quote  Post ReplyReply Direct Link To This Post Posted: 05 Nov 2010 at 10:54am

I would take it to a machine shop and get them to quote me a price .  Cranks can be turned to correct problems for more reasons than a undersized journal . jmho

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