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Welding on a Torque Tube

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Joined: 14 Jun 2010
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    Posted: 23 Jun 2010 at 11:52am
Looking to build up the pitted sections on a torque tube under the battery box. Can anyone recommend a good welding rod for cast iron?
Wish they had mounted the battery under the tube.....
Bob, North Carolina

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Burgie Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jun 2010 at 12:07pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bee Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jun 2010 at 12:08pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote john(MI) Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jun 2010 at 12:12pm
I would think bondo, or lead would be the best choices. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GregLawlerMinn Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jun 2010 at 12:44pm
I have used Bondo with good luck. Wire brush the area real good and smear it on in several layers.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Clay Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jun 2010 at 1:04pm
If you are going to use a paste grade filler material, blast cleaning is your best option.
Use an angular abrasive such as Black Beauty.  Blast to a near white 3 mi finish  (blast standard SSPC10)
Belzona 1111 (Super Metal) can be applied in one application.  There are no solvents thus no shrinkage.  This material is not subject to chipping compared to JB Weld or Bondo.  The Super Metal will not corrode or rust. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DMiller Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jun 2010 at 1:31pm
To get the weld to adequately adhere you would need to preheat the entire tube, to keep it from warping or twisting it will need to be reheated to red hot after the weld and allowed to slow quench, not really possible.   The best alternative, bondo as suggested above or leave as is and paint it after wire brushing.  Cast welding is an art that I after 30+ years of welding a lot, I have trouble with, it is more black smithing.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jun 2010 at 1:40pm
If it were mine, I would go the Belzona route or use a primer filler and sand between layers.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jun 2010 at 12:05am
I 2nd the sandblasting. All of the rust will be removed. You can then do the Belzona thing or maybe even braze up the deep pits. Once you have the sheetmetal on it, you're not going to be able to see the pitted areas.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote olivershagnasty Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jun 2010 at 8:52am
I have a tube that is not pitted  you can have. Just pick it up. but you can do a lot of bondoing by the time you drive here. 
 
 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JC-WI Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jun 2010 at 8:59am
Clay, what a salesman you are!
  Just a courious question, could Bee take something like a small barrel and cut/slot the ends out so torque tube would slide into barrel, then line the with plastic to get the ends to seal and fill it with the frankeinstine fluids and hook up the battery charger and clean the metal that way and then wash it off and grind it smooth or Belzona it and paint? 
  That torque tube was not really smooth to start with from the factory...
  or Could just find another tube that isn't all ate up.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bee Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jun 2010 at 9:03am
Originally posted by olivershagnasty olivershagnasty wrote:

I have a tube that is not pitted  you can have. Just pick it up. but you can do a lot of bondoing by the time you drive here. 
 
 
Shagnasty
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Oliver, I sent you a private message. 
Thanks1
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Coke-in-MN Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jun 2010 at 9:34am
As it is cosmetic , I would not try to weld , only going to lead to problems. Something like the Pour 11 or surface rust covering products would be a good thing to try.
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