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d17 LPG overhaul problems

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AllisD17AndyOk View Drop Down
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    Posted: 16 Apr 2020 at 12:05am
Broke down my D17 series 1 couple days ago, and found a couple of problems with it...

This a view of sleeve one looking down from top. The wrist pin had been installed correctly, but put in the sleeve backward, enabling the pin to drag the sleeve wall, scoring it badly, but I intended to replace all sleeves anyway. The next picture is my main problem now....


When I removed the crankshaft main caps, the center one is supposed to be in one piece, not two...does anyone know where I can get another center main cap, it has the thrust bearing? Will I have to line bore the block now? Thanks Andy
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MACK View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MACK Quote  Post ReplyReply Direct Link To This Post Posted: 16 Apr 2020 at 7:06am
Yes, it will need line boarded.          MACK
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DrAllis View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 16 Apr 2020 at 7:33am
Find a different block or complete engine.
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Burl View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Burl Quote  Post ReplyReply Direct Link To This Post Posted: 16 Apr 2020 at 7:39am
Thats the pits ! I agree with DrAllis .
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Lynn Marshall View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Lynn Marshall Quote  Post ReplyReply Direct Link To This Post Posted: 16 Apr 2020 at 7:44am
I've got an early series bare block that I would sell. $200.00. Central Iowa location.
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Brian G. NY View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian G.  NY Quote  Post ReplyReply Direct Link To This Post Posted: 16 Apr 2020 at 8:33am
Originally posted by DrAllis DrAllis wrote:

Find a different block or complete engine.

Doc,

Just curious.....why another block......you think this one is damaged as a result
of the broken main bearing cap?

Or, maybe the chances of finding just the cap may be futile?
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AllisD17AndyOk View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AllisD17AndyOk Quote  Post ReplyReply Direct Link To This Post Posted: 16 Apr 2020 at 2:23pm
Brian, I suspect Dr. Allis doesn't thing I should spend $400 plus dollars line boring my block. Lynn has offered me a block for $200 (Thanks, Lynn, for the offer), but he's a 10 and half hour drive away one way and I think it would be cheaper to line bore...still looking for options.   Andy
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DrAllis View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 16 Apr 2020 at 3:39pm
When a cap looks like that, what do the mating surfaces on the block look like with the cap moving around?? How about the stress that has been put on the threaded main cap bolt holes?? You cannot buy a new cap from AGCO. Who would want sell a main cap from a perfectly good used block?? No One. I am fortunate to be able to find a block within an hour of home if I needed one. For all you know your crankshaft may be cracked or worn beyond undersized bearing limits.

Edited by DrAllis - 16 Apr 2020 at 3:40pm
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Brian G. NY View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian G.  NY Quote  Post ReplyReply Direct Link To This Post Posted: 16 Apr 2020 at 4:08pm
Originally posted by DrAllis DrAllis wrote:

When a cap looks like that, what do the mating surfaces on the block look like with the cap moving around?? How about the stress that has been put on the threaded main cap bolt holes?? You cannot buy a new cap from AGCO. Who would want sell a main cap from a perfectly good used block?? No One. I am fortunate to be able to find a block within an hour of home if I needed one. For all you know your crankshaft may be cracked or worn beyond undersized bearing limits.

So.....I guess for both of the reasons I mentioned.

I know even cast iron can be stressed and warped under the right conditions.
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AllisD17AndyOk View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AllisD17AndyOk Quote  Post ReplyReply Direct Link To This Post Posted: 21 Apr 2020 at 12:44am
Lynn, I sent you a private message...Andy
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rw View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote rw Quote  Post ReplyReply Direct Link To This Post Posted: 21 Apr 2020 at 4:53am
What do you mean when you say "put the sleeve in backwards"?
No doubt it is in pretty bad shape.

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CTuckerNWIL View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 21 Apr 2020 at 6:12am
Originally posted by rw rw wrote:

What do you mean when you say "put the sleeve in backwards"?
No doubt it is in pretty bad shape.

It's not the sleeve that was put in backwards, since there is no way to do that. The piston put in with the rod facing the wrong way is what was backwards.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Lonn Quote  Post ReplyReply Direct Link To This Post Posted: 21 Apr 2020 at 6:20am
Originally posted by rw rw wrote:

What do you mean when you say "put the sleeve in backwards"?
No doubt it is in pretty bad shape.

I think he means the piston/rod assembly was put in backwards. I think the wrist pin was installed wrong myself because if it was right, I don't think the rod would bolt up to the crank without prying it in place. I've seen this before, in fact when I was a teenager, my very first overhaul I did to my WD, after Dad gave it to me with a stuck engine, I put the pins in wrong, centered in rod, and scored two sleeves. Lesson learned to get a book.
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AllisD17AndyOk View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AllisD17AndyOk Quote  Post ReplyReply Direct Link To This Post Posted: 21 Apr 2020 at 9:50am
Thanks Tucker and Lonn for explaining it for me. Lonn, I'm gonna have to have the machine shop check the rod and see if it is straight...you guys won't believe all the things I'm finding on this project...and it's rapidly becoming a real project...
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