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How do you fix this

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Denis in MI View Drop Down
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    Posted: 01 Feb 2011 at 6:37am
I an trying to repair a bracket that holds the unloading auger for a New Holland 351 Mixer Grinder.  So far the repair is working, since yesterday it was missing one of the arms and now I have welded it back together hopefully good enough to hold.  The problem is that one of the ears that holds the auger is broken and the owner does not have the missing piece.  I considered welding a washer on to hold it but I am unsure about welding steel to cast. 
 
Here is a picture to show my first repair
 
and her is what I need to fix
 
Any Ideas, Thoughts, or Help is appreciated
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JohnThomas View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JohnThomas Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 6:54am
Can you get a piece of cast....bore it....carefully (alignment)..cut off the broken end of fork and affix the block to the fork? Just be sure to align the new bore hole with a temporary rod into the other end of fork.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote mikehur Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 7:32am
Black iron pipe?
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Adam Stratton View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Adam Stratton Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 7:36am
Find a piece of another junk Ujoint or drive line that has similar dimensions and use a cut-off wheel to take the piece you need, I like the pipe idea as well.  Good luck!
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Nathan (SD) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Nathan (SD) Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 8:26am
Welding regular steel to cast with nickel rod is the best way to repair cast iron.
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bill2260 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bill2260 Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 8:27am
I would see if part is available from nh or see if you could find one from junk yard. Especially if he is planning on running for a while. Bill
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Denis in MI View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Denis in MI Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 8:29am
yeah I like the pipe Idea too I just don't know what pipe is made of.  Is black pipe made from cast iron or something that would expand and contract at a similar rate to cast.  If it is I could just get a some with a 3/4 id and cut it to the correct fit.  I like John Thomas's idea but I am afraid of cuttiong anything off because it holds a set of gears in mesh and the fit is very important.
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Denis in MI View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Denis in MI Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 8:31am
Originally posted by bill2260 bill2260 wrote:

I would see if part is available from nh or see if you could find one from junk yard. Especially if he is planning on running for a while. Bill
 
Local junk yard quoted over 300 for one and they said it had been repaired before. aparantley this is a weak design and is a common failure.  I guess this part is specific to the 351 grinder too.  The later ones used a different part is what I was told. Plus he only uses it to grind about 5-600 bushels of corn a year.


Edited by Denis in MI - 01 Feb 2011 at 8:32am
1938 B, 1945 B, 1941 IB, 1949 C, 2 1938 WCs, 3 1950 WDs, 1951 WD, 2 1955 WD45, 1957 D-14
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Dick L View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dick L Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 2:11pm
Are you sure it is cast iron? I would think it would be steel. Not a lot of cast iron used where it gets side twist pressure.
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Rawleigh View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rawleigh Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 2:18pm
Why not just fab one out of steel?  Unless there is some interference problem that needs the rounded u joint shape, just go with straight pieces of steel.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jaybmiller Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 2:18pm
I'd probably go for the iron pipe segment AND weld a U shaped steel flat bar around the repair and weld to the yoke arms for additional support.
Take your time to cut and grind for correct fit, good welds and it 'll last 'forever'.
 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Coke-in-MN Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 2:23pm
May be drop forged or mailable , touch it to grinder to see what spark comes off,
red-orange spark low number  / cast   ,  yellow-white many sparks  / steel
One problem you are going to have when done is those 2 holes have to match right on on center and angle if U joint goes into them as the needle bearings will not take mis-alignment . Those 2 holes were line bored at some time to each other and the spacing between is also critical.
 Might be better cutting other one to match and weld on piece to use a U bolt over each cap to hold the U joint caps in place.
 
They make a welding rod to weld any metal to dissimalar metal but it is expensive , like $15 to $30 a pound. On your new weld looks like heat could have been higher to get bead to lay out flat as penatration may not be deep into base metal.


Edited by Coke-in-MN - 01 Feb 2011 at 2:27pm
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Denis in MI View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Denis in MI Quote  Post ReplyReply Direct Link To This Post Posted: 01 Feb 2011 at 3:02pm

That last weld bead you see was on the 5th or 6th pass I spot weded the edges and welded acoss the back and basically cut it in two except fo the welds and filled it all back in I had it set at about 150 amps so it should have been plenty hot.  The holes just hold a shaft that hold the auger in place.  When I ground on it last night I barely had any sparks come off it so I believe it is some kind of cast. 

Thanks for all of the help so far I am going to try to weld a piece of pipe on tonight and see how that goes,

Denis

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tadams(OH) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote tadams(OH) Quote  Post ReplyReply Direct Link To This Post Posted: 02 Feb 2011 at 7:57am
The main cause of brakage on that part is contact with a object other than the hole where the feed is going to be place.
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john(MI) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote john(MI) Quote  Post ReplyReply Direct Link To This Post Posted: 02 Feb 2011 at 8:30am
I would make a U bracket, a little wider, and get a couple saddle bearings to mount the auger on the bracket.  That way you get movemetn in all directions.
 
If that didn't work. could you just bbuild weld up on the broken end up and re-drill the hole?
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