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RC engine rebuild

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GeorgeinNJ View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GeorgeinNJ Quote  Post ReplyReply Direct Link To This Post Topic: RC engine rebuild
    Posted: 04 Jun 2011 at 11:25pm
 Removed and rebuilt engine, new sleeves, bearings, pistons,rings. Re-installed engine in tractor. Engine sat unused for about a year while i attended to other things. Now preparing to run engine.  First i added anti-freeze. I thought to be safe, so to check for leaks i left the crankcase drain plug out. Put a pan under crankcase and much to my disgust i found about a 1/2 cup of anti-freeze in the pan the following morning. I must say i only added one gallon. After that , no more leakage. About  a week later i added another gollon, that was this AM. Within minutes more leakage.
 So my question is, what is  my best course of action? I need suggestions from more experienced tractor mechanics.
 To say the least, i'm sick to my stomach, Thanks in advance for your response.
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CTuckerNWIL View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 04 Jun 2011 at 11:39pm
Probably pull the pan and see where it is coming from. You may have sheared an O-ring in assembly or there might be a (hope not) cracked you missed seeing.
By chance did you replace the core plugs in the top of the head when you rebuilt it? If not, I would replace them first. The core plug probably wouldn't leak until the water level was pretty close to the top of the cores in the rad but maybe could if you don't have a thermostat in. ??????????


Edited by CTuckerNWIL - 04 Jun 2011 at 11:42pm
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scott View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote scott Quote  Post ReplyReply Direct Link To This Post Posted: 05 Jun 2011 at 7:31am
Pull the pan and watch up into the crankcase to see which cylinder its leaking from. Probably pull the head, piston and liner from the leaking cylinder, inspect the block where the O-rings seal for cracks. If no cracks reassemble with new orings. Make sure the new o-rings are the same thickness as the old ones and use Dawn dish soap to help lube the o-rings upon assembly.
 The guy from the nearby tractor repair shop says they lube the o-rings with silicone sealant, which also helps them seal. Never heard of this on here so I wonder what others might think of this trick.   Good Luck!
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Dick L View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dick L Quote  Post ReplyReply Direct Link To This Post Posted: 05 Jun 2011 at 8:24am
Ya, as said above but I would check the core plugs under the rocker assembly. Pulling the valve cover and looking will tell you if they are leaking. You will be able to see water or antifreeze in the core plug pockets if they are leaking.  If that is not the cause remove the pan and put pressure on the radiator and watch to see if any antifreeze drops come at the bottom of the sleeves.
 
The biggest cause of O ring failure is not clearing the bottom hole where the O rings seal. The sleeve without O rings need to be able to turn around and around with your hands when you have a proper fit before installing them.  Then not having a sharp edge at the top of the hole is also important. The type of lube can vary with good results. Anything from dish liquid soap to K Y will work. No reason that silicone sealer would not work but if you shear an O ring because of a bad prep or a sharp edge nothing will work except some type of block fill or pulling the sleeve and fixing the problem.  
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