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All-Crop re-assembly advice

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TomYaz View Drop Down
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    Posted: 24 May 2011 at 2:03pm
Question for you guys who have sheet metal/welding experience...
 
On the all-crops, a lot of the sheet metal was fastened to the frame via solid rivets.
 
When putting on the new skin, dont want to use solid rivets for all the time  it would take to do that.  I think pop rivets wouldnt hold up to the vibrations...Bolts would not work in a lot of places because the one side surface needs to be smooth with no bolt heads..
 
My fab man will use the following technique....the frame has a hole in it, where the rivet went. Sheet metal behind it is solid. He puts a blob of weld in that hole to fuse the metals...kinda like a primitive spot welding..Seems to work where already used, but how do you think that would hold up?  He does welding for a living so I assume he knows what he is doing, but just like ot hear other opinions


Edited by TomYaz - 24 May 2011 at 2:03pm
If its not an All-Crop, it all crap!
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John (C-IL) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote John (C-IL) Quote  Post ReplyReply Direct Link To This Post Posted: 24 May 2011 at 2:07pm
Just a thought, how about the bolts that they use to fasten sickle sections on now?
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TomYaz View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TomYaz Quote  Post ReplyReply Direct Link To This Post Posted: 24 May 2011 at 2:23pm
Originally posted by John (C-IL) John (C-IL) wrote:

Just a thought, how about the bolts that they use to fasten sickle sections on now?
 
Still got heads on them....dont want heads on the other side projecting out.
 
If its not an All-Crop, it all crap!
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FredW View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote FredW Quote  Post ReplyReply Direct Link To This Post Posted: 24 May 2011 at 2:36pm
Weld will work but I think in the long term  welds will crack and break away from angle or whatever. Probably wont see the long term, I am thinking ten fifteen years. Fred
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rfdeere Quote  Post ReplyReply Direct Link To This Post Posted: 24 May 2011 at 3:06pm
   Tom, I know this isn't what you want to hear, even though the solid rivets probably will take longer, they are probably the best option. I'm sure that is why Allis used them in the first place. Welding, along with the problems already mentioned, make it pretty hard to replace parts also.
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http://www.rumelyallis.com
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TomYaz View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TomYaz Quote  Post ReplyReply Direct Link To This Post Posted: 24 May 2011 at 3:16pm
Originally posted by Rfdeere Rfdeere wrote:

   Tom, I know this isn't what you want to hear, even though the solid rivets probably will take longer, they are probably the best option. I'm sure that is why Allis used them in the first place. Welding, along with the problems already mentioned, make it pretty hard to replace parts also.
 
 
I can live with 10-15 years...may still put a few bolts to anchor the part where I can get away with it.
 
As for replacing the part..we ground off the rivet head to get the metal seperated. Would do the same with these weld "heads"...its a wash IMO...
If its not an All-Crop, it all crap!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BobHnwO Quote  Post ReplyReply Direct Link To This Post Posted: 24 May 2011 at 3:37pm
How many rivets you need to do?
Why do today what you can put off til tomorrow.
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TomYaz View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TomYaz Quote  Post ReplyReply Direct Link To This Post Posted: 24 May 2011 at 4:30pm
Originally posted by BobHnwO BobHnwO wrote:

How many rivets you need to do?
 
 
A LOT!
If its not an All-Crop, it all crap!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote John WV Quote  Post ReplyReply Direct Link To This Post Posted: 24 May 2011 at 4:36pm
carriage bolts,(some call them stove bolts) they are smooth round heads
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Post Options Post Options   Thanks (0) Thanks(0)   Quote dave63 Quote  Post ReplyReply Direct Link To This Post Posted: 24 May 2011 at 5:09pm
The original enginers did not have the welding technolagy that we have today. There is nothing wrong with your fab guys procedure in fact it will last longer then the original. Replaceing or reworking is not a problem i have used a small hole saw to cut out mistakes and rewelded and you can't tell that it was done.
Unless the correct police give you a big fine it will cost less.
The universal answer to all questions is yes, how much do you want to spend?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ryan Renko Quote  Post ReplyReply Direct Link To This Post Posted: 24 May 2011 at 7:30pm
I'm not a expert Tom but I really dont like the spot welding idea in the rivot hole. AllCrops are not the most balanced machines and with the shaking and bouncing around in a rough field I think the welds would break in time. Whats the answer, I'm still thinkin!! Ryan
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TomYaz Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 7:20am
 
 
Yep sounds like welding is not the way to go...I will try to go with bolts..hopefully all blots wont being up their own issues....
If its not an All-Crop, it all crap!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Matt MN Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 7:42am
I have a friend that is a body man, He has been using the 3M brand "Duramix" and "Automix" panel bonding adhesive. He said this stuff sets up really nice and holds stronger than a conventional weld.

Just a thought.

http://www.tcpglobal.com/3m/duramix.aspx
Unless your are the lead horse the scenery never changes!!
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TomYaz View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TomYaz Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 7:45am
[QUOTE=Matt MN]I have a friend that is a body man, He has been using the 3M brand "Duramix" and "Automix" panel bonding adhesive. He said this stuff sets up really nice and holds stronger than a conventional weld.

Just a thought.

http://www.tcpglobal.com/3m/duramix.aspx[/QUOTE]
 
 
Might be as good as they claim but I just dont have warm fuzzies giving a customer a combine glued together....But might be useful in a combination scheme (bolt/glue). 
Also using it as a sealer against moisture could be useful.  looks like it needs set-up time.  Time is in short supply...maybe for another machine and more time.
 
Thanks for the tip!


Edited by TomYaz - 25 May 2011 at 7:47am
If its not an All-Crop, it all crap!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dusty MI Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 8:58am
If the frame is thick enough, maybe self tapping bolts.

Dusty

Should have called them cap screws.  


Edited by Dusty MI - 25 May 2011 at 9:01am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BobHnwO Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 9:07am
I have used liquid nails adhesive to fasten metal to metal,have to use a chisel to get apart!
Why do today what you can put off til tomorrow.
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TomYaz View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TomYaz Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 9:45am
Originally posted by BobHnwO BobHnwO wrote:

I have used liquid nails adhesive to fasten metal to metal,have to use a chisel to get apart!
 
LOL! So much for "servicable"! Yep I think bolts will have to do..being able to unbolt the panels to service is a plus...One can already drop the concave on my rebuild because it is bolted instead of riveted...
If its not an All-Crop, it all crap!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rawleigh Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 10:18am
Tom:  Would these weld on threaded nut inserts work or do they stick out too far?

http://www.mcmaster.com/#threaded-inserts/=cgj950

Or flush mount captive nuts:

http://www.mcmaster.com/#press-in-captive-nuts/=cgjbty


Edited by Rawleigh - 25 May 2011 at 10:23am
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TomYaz View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TomYaz Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 10:23am
Originally posted by Rawleigh Rawleigh wrote:

Tom:  Would these weld on threaded nut inserts work or do they stick out too far?

http://www.mcmaster.com/#threaded-inserts/=cgj950

 
Might work..but if I keep the bolt head on the inside I think I will be ok...
 
When are you picking up the scour kleen?
 
 
If its not an All-Crop, it all crap!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rawleigh Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 10:24am
I'm still working on that!
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TomYaz View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TomYaz Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 10:26am
Originally posted by Rawleigh Rawleigh wrote:

Tom:  Would these weld on threaded nut inserts work or do they stick out too far?

http://www.mcmaster.com/#threaded-inserts/=cgj950

Or flush mount captive nuts:

http://www.mcmaster.com/#press-in-captive-nuts/=cgjbty
 
All might have possibilities....but dont have the time to experiment...think Im going to stick with just plain old hex bolts...I think I can make them work after some additional thought...
If its not an All-Crop, it all crap!
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TomYaz View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TomYaz Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 10:27am
Originally posted by Rawleigh Rawleigh wrote:

I'm still working on that!
 
2+ years I think! Your reminding of that FedEx commercial where two guys in a room trying to figure out how to ship a box!LOL!
If its not an All-Crop, it all crap!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 427435 Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 10:35am
There's a reason that airplanes are riveted together.  It allows flexing.  The frame on an All-Crop isn't that robust.  A welded connection will likely crack.  You're putting lots of effort into the project already-----get an air riveter and a friend to help with the back-setter if necessary.
Mark

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GTH-L Simplicity

Ignorance is curable-----stupidity is not.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TomYaz Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 10:59am
Originally posted by 427435 427435 wrote:

There's a reason that airplanes are riveted together.  It allows flexing.  The frame on an All-Crop isn't that robust.  A welded connection will likely crack.  You're putting lots of effort into the project already-----get an air riveter and a friend to help with the back-setter if necessary.
 
 
Well you guys have convinved me to not weld....but tell me why bolts would be bad..
A lot of $time$ and effort to rivet.  I dont have no friends either LOL!  At least any who would do this...
If its not an All-Crop, it all crap!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 427435 Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 11:09am
Bolts would work also if you get a round head type.  Get a Torx head so you can get some torque on them.  There are also self-tapping Torx head bolts that might work well.  A washer (or even a fender washer) under the head might not be a bad idea either.

Edited by 427435 - 25 May 2011 at 11:11am
Mark

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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ryan Renko Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 11:32am
Great point 427435.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote acwdwcman Quote  Post ReplyReply Direct Link To This Post Posted: 25 May 2011 at 12:09pm
Use bolts and weild the nut on so it doesn't vibrate off.
wd with a freeman model 90 trip loader, wd45, 38 unstylled wc, b 10 garden tractor and 2-14 ac trip plow. grandpa has a 56 wd45. wd. allis chalmers snap coupler blade and 3 bottom snap coupler plow
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