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Dual fuel tractors.

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chllngr528 View Drop Down
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    Posted: 04 Apr 2011 at 5:58pm
Ok, I was going to ask this question under Fred's post but felt like I was hijacking so here goes my question.
 
Why do Dual fuel tractors have lower compression?
Also I started the thread because I have seen this question come up a few times with no definitive answers.
 
I can come up with a reason why they should have more compression than the straight gas engine, I can also come with a reason why they should have less.
 
Reason for higher compression. If your running kero, your engine is using compression ignition to ignite the fuel, hence the reason to have to drain the fuel from the carb in order to shut it down. (according to the operators manual I have for my WC) If your engine is using compression to ignite the fuel/air mixture it makes more sense to me to up the compression ratio which allows the egine to run more efficent on kero and also making more power with gasoline. One problem with this theory is back in the 30's, 40's, and 50's they may not have had gasoline with a high enough octane rating to run at a higher compression without pre-detonating.
 
Reason for lower compression. Compression ignition places much more  stress on the bottom end. Sense disalite fuels such as kero and diesel have more energy then gasoline maybe the engineers were afraid that it would be to much for the rods and crank to handle?. Also, buy heating the kerosene (the obvious reason for the special manifold) you lower the flash point there by alowing the use of spark to ignite the fuel instead of compression and hence the reason to lower the compression in an effort to stop it from running on compression. If this is the correct answer I can't see the machine being very efficent nor making the power it should.
 
Now, the term/symptom "dieseling" occurs when a engine has an excess of carbon built up on the cylinder head and gets so hot that it continues to ignite fuel and not letting the engine stop.(I saw one old tractor before that was bad you had to block the air going into the carb to shut her down) So......... a brand new tractor with no carbon build up should not need the have the fuel drained in order to shut it off. So if the engine is using spark why the need to drain the fuel?
 
After writing all this out I think I have figured out why they lowered the compression but I typed way to much not to post it.
 


Edited by chllngr528 - 04 Apr 2011 at 6:01pm
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Brian Jasper co. Ia View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Posted: 04 Apr 2011 at 7:49pm
It depends on the octane rating of the fuels used. Octane is a measurement of flash point of a given fuel type. A gasoline/LP dual fuel set up will typically have a higher compression ratio because the octane rating of LP is about 100. Kerosene, distillate, and Tractor Fuel typically have an octane rating in the low 40's. The higher the octane, the higher the flash point. When air is compressed, it gets hot. The higher the compression ratio, the higher the heat produced in the compression stroke. Thats how a diesel engine ignites fuel. Heat created by very high compression ratios can reach 2000 degrees. Spark ignited engines don't reach compression temps like a diesel, but under load combustion chamber temps can exceede the temps required to cause low grade fuels to preignite. The ping or knock you hear is the sharp rise in cylinder pressure caused by 2 flame fronts colliding, one from a hot spot setting the fuel charge off in one area, the other from the spark plug. This is also why a diesel engine has a distinct knock. There is a sharp rise in cylinder pressure. Diesel engines need to be built stronger to handle this steep pressure rise. New diesels like the Duramax has always been and the 6.4L and newer Powerstroke use multiple injection events in each ignition event to control the rate of cylinder pressure rise. The controlled pressure rise is what makes them so quiet.
The reason for hot manifolds is fuels like Kerosene are much heavier than gasoline and need the extra heat to properly vaporize these fuels.
There is no definite reason to drain the fuel from the carb, unless in the case of an extremely carboned engine that has a run on problem, or in the case of using low grade fuel, being able to start the engine cold. No manifold heat, limited fuel vaporization, doesn't run well.
There are some engines that actually have "Anti Dieseling" solenoids to either allow the throttle plate to fully close, or turn off the fuel flow at the main jet in the carb.


Edited by Brian Jasper co. Ia - 04 Apr 2011 at 7:52pm
"Any man who thinks he can be happy and prosperous by letting the government take care of him better take a closer look at the American Indian." Henry Ford
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Tricky Dickie View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tricky Dickie Quote  Post ReplyReply Direct Link To This Post Posted: 05 Apr 2011 at 4:56am
Let's not confuse the flash point of a fuel with its octane number (tendency to ignite under compression in a hot cylinder). Quite simply, dual fuel tractors have a lower compression ratio because kerosene and "tractor fuel" (TVO in the UK) have a lower octane number than gasoline and will ping due to pre-ign ition when the compression ratio is too high and the engine is hot. Typically, kerosene has an octane number of about 30 and old-style "tractor fuel" or TVO had one of between 50 and 65 depending on the brand. Tractor engines designed for kerosene had compression ratios of between 3:1 and 4:1 until the introduction of tractor fuel (TVO) enabled engine manufacturers to raise compression ratios to around 4.5:1 or even 5:1 in a few cases without causing pre-ignition of the charge and pinging under load. Even at low compression ratios, early tractor engines incorporated water injection systems to cool the charge and prevent pre-ignition when burning straight kerosene. Running-on after the ignition is turned off when stopping a hot engine is caused by either glowing carbon in the combustion chambers, over hot combustion chambers, too high a compression ratio for the octane of the fuel used, or a combination of any of these conditions. In no case was compression ignition an intended feature of dual fuel engines - they were spark ignition, period.
Tricky Dickie
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Butch(OH) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Butch(OH) Quote  Post ReplyReply Direct Link To This Post Posted: 05 Apr 2011 at 7:47am
Originally posted by chllngr528 chllngr528 wrote:

 
Reason for lower compression. Compression ignition places much more  stress on the bottom end. Sense disalite fuels such as kero and diesel have more energy then gasoline maybe the engineers were afraid that it would be to much for the rods and crank to handle?. Also, buy heating the kerosene (the obvious reason for the special manifold) you lower the flash point there by alowing the use of spark to ignite the fuel instead of compression and hence the reason to lower the compression in an effort to stop it from running on compression. If this is the correct answer I can't see the machine being very efficent nor making the power it should.
 
 
Correct for the most part. Heating the fuel allowed it to be vaporized more completely. And to answer the last part, as for being efficient or making the same power? no on both counts. Part of the fuel never does burn and it either goes out the stack or past the rings and into the oil pan. Most tractors designed to burn it had petcocks in the pan for draining down excess oil. Actualy you drained it below full and added fresh oil. What you need to realize is in the days people used low grade fuels they were cheap, sometimes close to free and because of that people were willing to put up with all the minuses.
As an aside we happen to own a tractor equipped for low grade fuels and although PTO maximum HP is about the same using gasoline or our homemade distillate mixture lugging torque is greatly increased when using the lower grade fuel. We found this out when plowing on my farm. There is  a two acre "pot hole" of black gumbo dirt. The A would lug 4-16" through it in third until we ran low on fuel (5 1/2 gallons per hour) and added straight gasoline. After that we had to shift down to second gear.
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Brian Jasper co. Ia View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Posted: 05 Apr 2011 at 10:45am
Correct in that compression ignition is not intended. Octane rating is a measure of flash point. Remember, when air is compressed, it is heated. More compression more heat. The higher the octane rating, the hotter the temp needed to set the fuel charge off. Once you generate enough heat in the combustion chamber BEFORE the spark, the fuel starts to burn. The combination of the uncontrolled burn from preignition and then the flame front produced by the spark plug causes the spike in pressure giving the ping that you hear.
Like Butch says, low octane fuel doesn't fully burn compared to gasoline. More unburned hydrocarbons exit the exhaust and enter the crankcase to dilute the oil. Thats just the way it is.
"Any man who thinks he can be happy and prosperous by letting the government take care of him better take a closer look at the American Indian." Henry Ford
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tricky Dickie Quote  Post ReplyReply Direct Link To This Post Posted: 05 Apr 2011 at 11:20am
Sorry, but octane number has nothing to do with flash point, which is the temperature at which a fuel can be ignited by the application of a flame to its surface as originally measured in a Pensky Martin closed cup calorimeter. Thus highly volatile fuels tend to have low flash points. Of course, I fully understand the fact that air is heated proportionately when compressed and this fact is used as the ignition principle in a diesel engine, using diesel fuel which has a high cetane number, indicating its propensity to ignite when injected into a hot compressed air charge, however, octane number indicates the opposite quality and is a measure of the ability of a fuel to withstand the heat of compression in an engine without detonating prior to the application of a spark created at the plug, and is a quality required in a fuel for spark ignition engines.  Remember that flash point is no measure of the propensity of a fuel towards pre-ignition - gasoline has a much lower flash point that kerosine, but has a higher octane number, allowing it to withstand higher compression and combustion chamber temperatures without detonating (pinging). Butch is right about a dual fuel engine developing greater torque when operated on "low grade fuel" - this is because this fuel burns more progressively when used correctly in a low compression engine and thus exerts a more constant pressure on the descending piston than is the case with gasoline. However, gasoline will produce more bhp when used in a higher compression engine of the same cubic capacity, designed designed for operation on gas. I was CEO of an oil production and refining company for many years, (and I collect dual fuel tractors) so I do know what I am talking about guys!
 
Tricky Dicky


Edited by Tricky Dickie - 05 Apr 2011 at 11:46am
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Brian Jasper co. Ia View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Posted: 05 Apr 2011 at 12:51pm
You're mixing a couple things here. Flash point is is the point at which you heat something and it spontaneously ignites without an open ignition source, not holding an open flame to it and warming to the point it starts to burn...
"Any man who thinks he can be happy and prosperous by letting the government take care of him better take a closer look at the American Indian." Henry Ford
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Post Options Post Options   Thanks (0) Thanks(0)   Quote chllngr528 Quote  Post ReplyReply Direct Link To This Post Posted: 05 Apr 2011 at 4:53pm

Thanks for everyones inputs

Trickey, I think you nailed it on the head except that after further research on the subject I found kero has a octane rating of 0 which is basiclly saying it will destroy a engine with to much compression. Now it all makes sense. I never even thought about the kero pre-detonating just the low grade gasoline.
 
But I still stand by what I said before, that by heating the kero you are lowering the flash point so it can be ignited by spark.
Brian, I think you are confusing spontaneous combustion with flash point.


Edited by chllngr528 - 05 Apr 2011 at 4:57pm
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tricky Dickie Quote  Post ReplyReply Direct Link To This Post Posted: 06 Apr 2011 at 4:11am
Sorry Brian, but that it wrong! Flash point is measured in a Pensky-Martin closed cup calorimeter which heats the liquid under test and periodically applies a flame to the surface until the vapour emitted from it ignites. The temperature at which it ignites is known as the flash point; period. The flame applied to the surface is not to warm the liquid - that is done by heating the closed cup; the flame simply ignites the vapour leaving the surface of the liquid when it has reached the flash point temperature. The temperature at which a substance spontaneously ignites is another thing altogether and is not relevant to this discussion.
Chllngr528 - you have got the hang of it now, although the kero with an octane number of zero is premium kerosene, otherwise known as lamp oil; this has had the aromatics stripped out to minimise smoke when it is burned, which reduces the octane from that of standard kerosene (around 30) to zero. Lamp oil is thus totally unsuitable as an engine fuel and would cause potentially destructive pre-ignition. Heating a fuel does not "lower the flashpoint" - the flashpoint of a fuel is the flashpoint of that particular fuel and is a fixed temperature as explained above. By pre-heating the kerosene in a heat exchange manifold, the kerosene is vapourised and can be aspirated into the engine as a vapour which is easily ignited, rather like gasoline can be at ambient temperature. Without pre-heating, the kerosine would enter the engine as an aerosol mist, which would be very difficult to ignite with a spark. Of course, the pre-heating also means that the kerosene is near to, or preferably above its flash point, and that enables it to be ignited by the spark. However, don't confuse flashpoint with octane number, which is a measure of the fuel's resistance to pre-ignition in the heat caused by compression in a hot combustion chamber.
I hope that this helps to explain what is a rather complex subject. 
Tricky Dickie


Edited by Tricky Dickie - 06 Apr 2011 at 10:28am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tricky Dickie Quote  Post ReplyReply Direct Link To This Post Posted: 07 Apr 2011 at 4:24am
By the way, those of you who have never experienced the exhaust perfume from a tractor running on kerosene, or tvo (tractor fuel) particularly when the tractor has a good load on the engine, have missed one of life's great pleasures. Dual-fuel tractors were the norm on this side of the pond and we UK collectors love them as a consequence!
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Brian Jasper co. Ia View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Brian Jasper co. Ia Quote  Post ReplyReply Direct Link To This Post Posted: 07 Apr 2011 at 6:48am
Looks like I might be using the wrong word to describe, otherwise, everything I said is spot on. You're right about a kerosene engine exhaust being different. I saw an A at the Orange Spectacular run on the dyno with kerosene in it.
"Any man who thinks he can be happy and prosperous by letting the government take care of him better take a closer look at the American Indian." Henry Ford
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dusty MI Quote  Post ReplyReply Direct Link To This Post Posted: 07 Apr 2011 at 8:11am

 
[/QUOTE] 

As an aside we happen to own a tractor equipped for low grade fuels and although PTO maximum HP is about the same using gasoline or our homemade distillate mixture lugging torque is greatly increased when using the lower grade fuel. We found this out when plowing on my farm. There is  a two acre "pot hole" of black gumbo dirt. The A would lug 4-16" through it in third until we ran low on fuel (5 1/2 gallons per hour) and added straight gasoline. After that we had to shift down to second gear.[/QUOTE]

Butch, with that kind of lugging torque, how do you think your A would do in a "farm stock" pulling contest? Or any pulling contest?

Dusty
917 H, '48 G, '65 D-10 series III "Allis Express"
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Post Options Post Options   Thanks (0) Thanks(0)   Quote chllngr528 Quote  Post ReplyReply Direct Link To This Post Posted: 07 Apr 2011 at 9:14am

I think we have beat the crap out of this horse lol.

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