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Front Loader Hydraulics |
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John-Paul
Bronze Level Joined: 24 May 2019 Location: Kettle Falls Points: 65 |
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Posted: 27 Aug 2023 at 11:05am |
I have a Du-Al front loader on my D-15. A couple of days ago it stopped moving, as in won't budge. There was no gradual slowdown in it's movement. I was using the loader for about an hour and it seemed to work 'normal', then it ceased to work at all. I topped off the fluid, but it still won't budge. What should be my next move to figure out what the issue is?I thank you!
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Dakota Dave
Orange Level Joined: 12 Sep 2009 Location: ND Points: 3938 |
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Check if you e sheared the pump drive. Check any quick release hoses in the system.
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steve(ill)
Orange Level Access Joined: 11 Sep 2009 Location: illinois Points: 81101 |
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im with Dave... The PUMP sucks the oil and pushes to the VALVE.... See if the pump is turning.... if it is, see that the hose out to the pump to the valve has pressure ( crack one end loose ?)... Check that the valve spools are moving, all pins attached
Edited by steve(ill) - 27 Aug 2023 at 12:21pm |
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Like them all, but love the "B"s.
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shameless dude
Orange Level Joined: 10 Apr 2017 Location: east NE Points: 13607 |
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sounds like could be an air lock too, does it leak anywhere? sometime while using anything hyd, it could suck air into the system, but I would check the pump too as mentioned above. do you run a pump off the PTO or plug into the tractor hyd's?
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MACK
Orange Level Joined: 17 Nov 2009 Points: 7664 |
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Do you mean to say the tractor stopped moving or loader stopped going up and down? Does it have a front mounted pump with oil supply in loader frame? MACK
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John-Paul
Bronze Level Joined: 24 May 2019 Location: Kettle Falls Points: 65 |
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Yes, just the front loader stopped moving in all the directions. Also yes, the loader pump is front-mounted, outside and below the grill and the reservoir for the hydraulic fluid is in the loader frame, which I made sure is full.
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John-Paul
Bronze Level Joined: 24 May 2019 Location: Kettle Falls Points: 65 |
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The loader does leak fluid here and there, not big leaks, but I would not park it on my pristine driveway (if I had one).
I will start checking out these possibilities mentioned above and keep you posted. Thank you!! Edited by John-Paul - 27 Aug 2023 at 10:22pm |
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Nathan (SD)
Orange Level Joined: 11 Sep 2009 Location: Day County SD Points: 1260 |
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The splines in front pulley adapter being stripped out is my guess. If you can spin the pump shaft with a vice grip and the engine don’t move, then that’s your problem.
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MACK
Orange Level Joined: 17 Nov 2009 Points: 7664 |
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I'm with Nathan on splines stripped. MACK
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John-Paul
Bronze Level Joined: 24 May 2019 Location: Kettle Falls Points: 65 |
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I was able to do this test and when I turn the pump shaft it is turning the engine belt and its associated pulleys. So the splines are doing their job, correct? I will try the other suggestions by the weekend. I am using the tractor battery for something else right now but will be able to start it back up by the weekend. Thank you!!
Edited by John-Paul - 29 Aug 2023 at 11:25pm |
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steve(ill)
Orange Level Access Joined: 11 Sep 2009 Location: illinois Points: 81101 |
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the pump sucks oil from an oil tank. Is there a suction screen in the line or inside the tank before the pump ? ........... You should hear Squeeling if the pump is cavitating... If the VALVE is broken or stuck and dumping oil back to the tank instead of sending to the cylinders, you normally will not hear the squeel.
Time to see if you have flow OUT of the pump TO the valve.... then where does the oil go from the valve ? Normally back to the TANK, until you pull the valve OPEN. I would still look at the pump shaft with the motor running...( should be turning).. as everyone has said, the DRIVE to the pump is the most common mode of failure.
Edited by steve(ill) - 30 Aug 2023 at 7:14am |
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Like them all, but love the "B"s.
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Jim.ME
Orange Level Joined: 19 Nov 2016 Location: Maine Points: 952 |
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There are two ends to the pump drive shaft. Turning the shaft as you did confirms the engine end is connected but what about the pump end? You need to see if the pump shaft is turning while the engine is running, and a hydraulic lever is moved to stroke a function.
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MACK
Orange Level Joined: 17 Nov 2009 Points: 7664 |
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Rough worn. Out splines will turn pump with no load on pump. Pull a lever and see if pump still turns. MACK
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HudCo
Orange Level Joined: 29 Jan 2013 Location: Plymouth Utah Points: 3537 |
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key on the first gear inside the pump is sheared if the shaft is turning and the jack shaft is turning the pump shaft , put a gauge on the presure side of pump and pull both levers back that should almost deadhead the pump and see if you have presure
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John-Paul
Bronze Level Joined: 24 May 2019 Location: Kettle Falls Points: 65 |
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Hopefully this is not too long and that it makes sense....So with the engine running, the engine side shaft turns, but not the shaft going into the pump. I was the only one at home, so I was not able to view the pump shafts with a lever pulled. I thought of rigging up a mirror, but....There is the engine side shaft, then a coupler, then the shaft going into the pump. The single spleen on the pump side shaft and the groove that it mates with on the the coupler are both a bit rough and worn out, but I did not see any metal chunks missing. The coupler has two set screws. One tightens down on the engine side shaft spleen and the other down on the pump side shaft spleen. The pump side set screw was missing. I cut down a bolt and used it along with a locking washer to replace the missing set screw, and put it all back together. I started the engine - the pump side shaft WAS turning for maybe 15 seconds, but then stopped. After trying that a couple of times with the same result, I thought I needed to do something else. Two things, maybe, about the connections - first - it doesn't seem like I was getting the engine shaft, coupler and pump shaft all 'compressed' together enough for the spleens to stay securely in the their grooves. The pressure from spinning pulls them apart. And two (which I thought of after wrapping up for the evening)- is that I CAN get a better connection between the pump side shaft and the coupler by simply turning the coupler around. The groove is not as worn on the side that has been connected to the engine side shaft. So I will do this, and get the proper set screws. One thing that seems downright deficient though, is the connection between the pump shaft spleen and it's receiving groove on the coupler. The shape of the spleen on the pump shaft is triangular (like a shark fin), but the receiving groove on the coupler is kind of shallow and rectangular, so only, maybe, a 1/4 to a 1/3 of the triangular spleen can get inserted into the groove. To keep it there, I think I need to push the whole pump towards the engine until the engine side shaft bottoms out. But to do that I need to shorten the spacers and bolts connecting the pump to the engine/tractor frame. On top of that, the set screws need to be flush with the coupler (they are not flush now) so the coupler can spin while located in the hole of the engine/tractor frame. I know it all held together for years before but I'm not sure how. The coupler DOES permit some range of adjustment, but not enough to have everything compressed tightly. I would have added photos, but I can't figure out how to get them small enough yet to upload. I appreciate all of your help!
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coggonobrien
Orange Level Access Joined: 14 Nov 2010 Location: Eastern Iowa Points: 1819 |
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Here is my d15 live hydraulics conversion. if you have to do something major this would be a good solution
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DrAllis
Orange Level Access Joined: 12 Sep 2009 Points: 20485 |
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John Paul, your splines on that shaft are GONE and probably the coupler they slide into are shot as well. Good splines and a good coupler have at least one full inch of overlap. They do NOT need to be compressed. They wear out from age and no lubrication of them.
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DanWi
Orange Level Access Joined: 18 Sep 2009 Location: wttn Points: 1779 |
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Some of those couplers have keyways usually the set screw holds them tight . Some hade straight keyways others had half moon keys.
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John-Paul
Bronze Level Joined: 24 May 2019 Location: Kettle Falls Points: 65 |
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Thank you for the postings on the hydraulics.
Repaired! or at least for the time being. By turning the coupler around and replacing a set screw, I was able to get a more secure connection between splines (not 'spleen') and grooves on both sides of the coupler. I am gong to keep an eye out for replacement parts for the next time, but for now, at least I can raise the loader off the ground so I can use the tractor and, hopefully, use the loader for light chores for another couple of months until the snow flies here. I appreciate everyone's idea and I can see how all the issues work and mesh together. I know more now than I did. I will refer back to this conversation the next time I have an issue. Thanks again to everyone!!
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WF owner
Orange Level Joined: 12 May 2013 Location: Bombay NY Points: 4664 |
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If you need parts, the last I knew Alex Wocking at A&W Tractor LLC | Allis-Chalmers Tractor Parts & Tractor Service (awtractor.com) had all the parts for a front mounted pump setup.
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John-Paul
Bronze Level Joined: 24 May 2019 Location: Kettle Falls Points: 65 |
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Thank you for the resource!
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steve(ill)
Orange Level Access Joined: 11 Sep 2009 Location: illinois Points: 81101 |
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One thing that seems downright deficient though, is the connection between the pump shaft spleen and it's receiving groove on the coupler. The shape of the spleen on the pump shaft is triangular (like a shark fin), but the receiving groove on the coupler is kind of shallow and rectangular, so only, maybe, a 1/4 to a 1/3 of the triangular spleen can get inserted into the groove
i think you are talking about a half moon KEYWAY... Edited by steve(ill) - 02 Sep 2023 at 8:37am |
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Like them all, but love the "B"s.
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John-Paul
Bronze Level Joined: 24 May 2019 Location: Kettle Falls Points: 65 |
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Ah, thank you. All of these terms are new to me. I was born and raised in Illinois. I'm proud of my midwest roots.
Edited by John-Paul - 03 Sep 2023 at 5:26pm |
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SteveM C/IL
Orange Level Access Joined: 12 Sep 2009 Location: Shelbyville IL Points: 8239 |
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Boy Steve! Im glad you could read between the lines cause it made no sense to me!
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