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Update on 7000 leak: it's getting bad (long post)

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Hurst View Drop Down
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Joined: 11 Sep 2009
Location: Midway, Ky
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hurst Quote  Post ReplyReply Direct Link To This Post Topic: Update on 7000 leak: it's getting bad (long post)
    Posted: 06 Jul 2010 at 9:52pm
This is the scene under my 7000's torque tube.  The thing is, this tractor doesn't leak a drop when it's not loaded (PTO not being used).  I filled it up today and idled it the whole time it took to put 25 gallons in it (probably 10 minutes of idling there) and this was after driving it on the road for about a mile and having had it running for about 10 minutes before that with it in the low to mid 90s outside, so the oil should have been plenty warm to start seeping through a leak letting out as much oil as you see in the picture.  I then went to round bale for about 2 hours and this is what dripped off the tractor after parking it in the shop for about an hour.  This is a black belly with the single solid input shaft.  I was looking at the manual and trying to get a sense of where things are in there, but I still need to study things a little more.  Has anyone ever seen anything like this?  The O-Ring on the PTO clutch cover that houses the needle bearing and input shaft seal was replaced last summer when the engine was done or the summer before that, I can't remember if I did the input shaft seal again when I had the engine apart, as I had replaced it 2 summers ago.  Would this be a bolt that is loose on that cover possibly not getting oil thrown on it until the PTO gears are turning? 
 
I am tempted to tear the whole thing down and redo the PTO clutch and powershift clutchpack and clean all the valve body, spools, and modulators out, as it has some funky shifts randomly (won't engage fully into a gear range randomly when hot, but will engage fine after shifting through the ranges in neutral a time or two, kicks the PTO out when I shift into second and starting to kick it out some when I let out the inching pedal, the wet clutch (1st range) will not modulate at all when the tractor is warm, the inching pedal is more like a link to a valve that opens and closes hydraulic fluid flow to the clutch in that the clutch is either disengaged or fully engaged (like driving a car with a high performance clutch...)).  Has anyone seen anything like this?  Also, what is the parts availability like for these powershifts and PTO clutch packs and what problems might I encounter (housings having grooves, and service updates like installing additional lip seals and machining additional grooves for these)?   I know this is a lot in one post, but I am just trying to give as much detail as possible so hopefully someone who has seen something close to this will be able to give me some guidance.
 
Hurst
1979 Allis Chalmers 7000
5800 Hours
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JohnCO View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JohnCO Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jul 2010 at 9:44am
Hurst, I really thought someone would have posted some ideas by now so I'll bump it up for you.  Seems like it has to be some sort of torque caused problem but I haven't a clue as I've never had a 7000 series apart - yet.
"If at first you don't succeed, get a bigger hammer"
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Post Options Post Options   Thanks (0) Thanks(0)   Quote skipwelte Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jul 2010 at 9:56am
Bottom line is its still leaking, gonna have to split it to find out why.   Its been a real long time since Ive  had a black 7000 apart, that being said, if the input bearing is loose it will allow the shaft to wobble and seal not to hold, if there is a groove worn on the shaft it may allow the seal to leak.  If the seal is flooded with to much oil it may not be able to hold it all back.  Those are just a few things to look for. I dont know what parts are available, no update as far as I remember.  Good luck.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Big Hunter Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jul 2010 at 10:05am
Is that oil black? Shouldn't it be reddish or yellow/gold in the torque tube? Black oil coming from the engine?
I know nothing at all about a 7000. Just throw my thoughts out there.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Big Hunter Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jul 2010 at 10:06am
I meant...Just thought I would throw my thoughts out there
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Post Options Post Options   Thanks (0) Thanks(0)   Quote tbran Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jul 2010 at 10:18am
does the clutch slip when the steering wheel is turned hard to the right to left?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hurst Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jul 2010 at 11:26am
Clutch holds fine.  The low pressure light stays off at all RPMs except for the times when I shift ranges it flashes, or sometimes something in the valve body sticks (can hear a modulator or spool buzzing like crazy) and the light stays dim until I shift it back and forth a few times until what ever it was sticking quits.  The PTO clutch doesn't slip either.  It will hold a 20ft batwing enough to lug down the engine from 2200 to 18-1900 (and I believe it's been turned up a little judging by the smoke and it has a fresh OH with about 150 hours on it).  The oil separates back out into the golden color of hydraulic oil, and my engine oil level is holding steady.  Also, all the oil is pouring down the back of the pto clutch cover, not up on the engine plate, so I am confident it is hydraulic oil.  I was going to take the cover off and check all the bolts holding that plate on just in case one of them may have come loose.  The reason for thinking about doing the PTO and powershift OH (hopefully would just need resealing and not new plates/housings) was because of the funny shifts the powershift does with the PTO running and kicking the PTO out when hot as I shift ranges. 
 
Thanks for the replies!
 
Hurst
1979 Allis Chalmers 7000
5800 Hours
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hurst Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jul 2010 at 4:06pm
I took off the inspection plate and took a picture to show what I had found:
 
 
It's kind of hard to see, but what appears to have happened is pressure built up behind the seals or fluid was being sprayed onto the back of the seal forcing itself through, and you can somewhat see the grease that I had packed between the two seals has been pushed out through the lips of the outer most seal.  The tractor didn't leak a drop until about 1 1/2 hours after I had started it, all but the first 15 minutes were running the round baler.  Another thing I should note is that it did this both with the round baler and the batwing, and since the batwing is not constantly using hydraulics, I don't think it's the continuously changing levels of hydraulic oil from opening and closing the baler door.  I cleaned both the rear transmission vent under the cab and the fill cap breather ports and the result at the end of the day when I parked it was identical to last night.  A
 
Also, I kept an eye on the bell housing about every 10 bales or so to try to catch when it started leaking, and what I noticed was when it started leaking, the PTO started to  sometimes kick out when I took my foot off the clutch and/or when I shifted into 2nd range and I had a couple times where the inching pedal never built pressure on the 1st range clutch pack when I took my foot off the clutch until I shifted through the ranges in neutral a time or two.  I don't know if this is related or not, but thought it would help to throw it in there.  The fluid level when I started baling today was full in the lower sight glass and empty in the upper sight glass.
 
Hurst
1979 Allis Chalmers 7000
5800 Hours
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gerald J. Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jul 2010 at 6:51pm
Stuck hydraulic pressure regulator?

Gerald J.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hurst Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jul 2010 at 7:57pm

Gerald, I've kind of made my own post confusing.  Would that be causing just the funny shifts/sticking and the PTO coming out when shifting/letting clutch out?  Or would there be a way for this to cause the oil leak?

Hurst
1979 Allis Chalmers 7000
5800 Hours
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gerald J. Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jul 2010 at 8:34pm
Might be all related, or might not be. But too much oil pressure on a seal sure will make a new seal leak. Maybe its as simple as a plugged vent on the oil reservoir and transmission.

Or maybe there's a bad internal leak in hydraulic plumbing that's pressurizing the transmission, but dropping oil pressure from the controled lines.

Gerald J.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hurst Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jul 2010 at 9:41pm
What would be the best way of going about searching for the answer/repairing?  Should I split it at the torque tube/transmission and torque tube/engine and reseal all the clutch packs (PTO and powershift) and take apart all the powershift valves and clean all of that out really well and check for any wear in the aluminum valve body?  I need to replace the PTO shaft seal between the transmission and the rear end, as it allows a little fluid to seep between the compartments after sitting for a while.  I can't imagine it costing more than 2-300 to reseal all the clutch packs and put new gaskets in the transmission/valve body.

Hurst
1979 Allis Chalmers 7000
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Wes (VA) Quote  Post ReplyReply Direct Link To This Post Posted: 08 Jul 2010 at 2:10pm
Hurst..I just had our 7000 sn 8814 apart to put a pinion bearing in.   Had the valve body off, and agco said they couldn't supply a 'kit' to reseal the valve body, though they did have the gaskets between the body and torque tube housing.  Didn't bother with resealing the valves..it was working fine when I took it apart..   Most everything else was available in the rearend such as bearings and seals from Napa or Agco.  I didnt touch the powershift clutches either..I couldn't tell ya what they'd cost ya to go through.    -Wes
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Hurst Quote  Post ReplyReply Direct Link To This Post Posted: 08 Jul 2010 at 4:48pm
Yeah, the valves are just an aluminum body and steel spools, no o rings or anything in there for sealing the valves.  I'm just wondering if I have some junk stuck in the valve body or varnish build up causing them to stick.  I still am not sure what I am going to do about the leak on the input shaft.  I think I'll just split it at the torque tube, pull the torque tube and start taking things apart until I find what is causing the problem.  Is it easier to split at the engine and then pull the torque tube from the transmission or should I split at the transmission and then pull the torque tube from the engine?
1979 Allis Chalmers 7000
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