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Hd6g starting problems

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Jhilton69 View Drop Down
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    Posted: 19 Jun 2024 at 5:30pm
Hey yall I'm trying to get my ol gal started after sitting all winter with no luck. Got 2 hot batteries over 13 volts. Got 26 volts down at the starter. Push the button and nothing not even a click. Put a remote starter switch on her and still nothing. Then put the ol screwdriver to her and still not even a sound from her. Any ideas what to go for next? Couldn't find any other post like it in here. Thank yall
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CAL(KS) Quote  Post ReplyReply Direct Link To This Post Posted: 20 Jun 2024 at 7:11am
likely moisture inside starter.  remove solenoid and clean contacts

Me -C,U,UC,WC,WD45,190XT,TL-12,145T,HD6G,HD16,HD20

Dad- WD, D17D, D19D, RT100A, 7020, 7080,7580, 2-8550's, 2-S77, HD15
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 21 Jun 2024 at 2:48pm
Thank ya ill give her a shot here shortly
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Coke-in-MN Quote  Post ReplyReply Direct Link To This Post Posted: 21 Jun 2024 at 3:02pm
starter brushes , then if solonoid isn't even clicking - time to remove starter and clean all parts up . bad ground somewhere along the line could also cause a problem . 
Faith isn't a jump in the dark. It is a walk in the light. Faith is not guessing; it is knowing something.
"Challenges are what make life interesting; overcoming them is what makes life meaningful."
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 21 Jun 2024 at 3:09pm
I pulled a set of jumper cables from the batteries to the starter and tried that last night but didn't get anything from that way
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 21 Jun 2024 at 4:48pm
Anyone got pics of what needs to come apart to get the senoliod off the starter. Got the wires off and 4 bolts holding it to the starter but still feels like something holding it
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 21 Jun 2024 at 5:10pm
Got her off plunger looks good no rust or moisture. Now gonna break her down and clean inside
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Steve in NJ Quote  Post ReplyReply Direct Link To This Post Posted: 21 Jun 2024 at 9:58pm
I'm wit' Coke on that. Sounds like the ole' perverbial bad ground or connection issue. Clean the chassis ground real good. I wouldn't go rippin' n' tearin' till ya got all the connections cleaned up and shiny. Especially the ground... Check your wiring as well. Ya never know, varmits could've gotten in there and had a spagetti dinner and chewed on some wires...
Steve@B&B


Edited by Steve in NJ - 21 Jun 2024 at 10:00pm
39'RC, 43'WC, 48'B, 49'G, 50'WF, 65 Big 10, 67'B-110, 75'716H, 2-620's, & a Motorhead wife
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Jhilton69 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 21 Jun 2024 at 11:10pm
Ya already pulled the solenoid off and cleaned the guts in it. Was a lil crusty but now good a shinny. Guess tomorrow I'll start pulling plates and trace all the wires. Hopefully I fund something soon. I left her sitting in front of 2 of my trailers that I need to get unloaded.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jun 2024 at 3:56pm
Well cleaned all the grounds and still not even I click from her. I'm kinda leaning towards a bad solenoid. Whays everyone else thoughts on that being it? Just wanna see so I not putting out money for nothing
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Codger Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jun 2024 at 5:01pm
If you know how to use a multimeter, place on terminal lead end on the smaller terminal, (trigger, or enable and usually flat) and the other to ground. An infinite resistance indicates an open coil and the solenoid is bad. A resistance reading between 30 and 300 ohms and it is good and someplace else needs evaluated. This needs done with the trigger, or starter enable wire disconnected.

Another thing you can do and I want to stress is make certain that son of a bitch is in neutral first, then with a short length of wire, or screwdriver, short the terminal the battery lead affixes to and the small flat terminal the trigger, or starter enable wire attaches to. This bypasses any safety's involved and if the tractor is not in neutral, it will lurch forward if the starter turns. If the starter still does not operate, you either have a grounding problem from the starting batteries, battery voltage is not being routed to the starter solenoid terminal, or the solenoid is open electrically. If the later, remove all cables and wires from the starter solenoid. With an external 12VDC battery and set of booster cables, connect the positive booster cable end to the threaded stud the tractor battery cable normally attaches to. Attach the negative booster cable end to the starter motor case directly. Jumper, or short the two terminals mentioned earlier to ascertain solenoid condition. If it still does not respond, I would pull the unit from the tractor and send into a rebuild shop for reconditioning. I'm aware your system is a 24VDC system but this is a troubleshooting scenario and 12VDC will work to get a response from the starter. Doesn't have to start, just engage and respond. If you have good batteries in the tractor, you can use them with booster cables interconnected the same way except for 24VDC.

If you still get no response from the starter, you can as a final test jumper with your positive lead to the large threaded stud that enters the starter motor housing and is usually connected to the solenoid by a copper strap. This will bypass the solenoid spinning the motor itself and won't slip the drive into the flywheel ring gear.

Given you mention there is no response from the starter solenoid, I really don't think the starter motor suspect at this writing. No proof but suspect your problem is upstream of the starter motor.

Some of this you've been through already I know. Don't forget, or miss the basics involved.
 


Edited by Codger - 23 Jun 2024 at 5:05pm
A career built on repairing and improving engineering design deficiencies, shortcomings, and failures over 50 years now.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Les Kerf Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jun 2024 at 7:48am
When we tried to start my Son-in-law's HD5G this spring it barely would even wiggle the engine. The starter relay did click but not much more would happen.

The battery was freshly charged but we put the booster charger on it anyway; same results.

Next, cleaned all of the connections, no joy.

Out came my trusty Fluke 88 meter. Found a full 6 Volt drop through the ground circuit.
This was with the probe at the point where the ground cable attaches to the main rear casting, thereby eliminating the cable itself from the test circuit.

Apparently there has been a bit of corrosion through the chassis in the past 74 years. I ran a dedicated ground cable all the way from the battery to the starter, now she fires right up Smile



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Post Options Post Options   Thanks (0) Thanks(0)   Quote Codger Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jun 2024 at 12:22pm
Can't stress enough the importance of clean grounds and terminations. Nature of the beast in electrical work.

I too always have both heavy supply cables running directly to the starter motor and/or assembly itself; #2 at a minimum up to 2/0 dependent upon application. 
A career built on repairing and improving engineering design deficiencies, shortcomings, and failures over 50 years now.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jun 2024 at 12:31pm
I'm getting 26 volts at the starter and have taken all grounds off cleaned and put them back on. Even changed the ones that even looked kinda old just to be on the safe side
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Post Options Post Options   Thanks (1) Thanks(1)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jun 2024 at 3:35pm
Well just got back in from checking the solenoid and according to the multimeter she's bad. Time for a new one. At least I know all tje grounds on her are good and tha battery cables are good too. Have to wait till the new one gets here to see what happens. I'll let yall know. Thanks for all the help again. With all the questions I'm asking I'm learning alot about the ol gal and will keep her going as long as I can.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 27 Jun 2024 at 7:08pm
Here's a good question how do I get the starter off? There's about 1/4" between the bolts going into the front of the starter and the canister hanging off the I guess to be the water pump assembly. If I find a way to take it off it doesn't look like it's got any room for it to drop down and take off. Help please
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 27 Jul 2024 at 5:42pm
Hey Codger I did the last test tou suggested and the positive on the bolt going into the starter with the strap connecting them with the ground to the ground post on the bottom of the starter and got her to spin. I also put the positive on the the battery lug of the senolid and the ground on the post with the strap going into the starter and got the senolid to click. When I checked the positive cable it shows 26 volts I did a conunity check from the battery box down to the end by the starter I did take it lose from the starter so I didn't get a false reading. I also tried by putting my jumper cables on down by the starter using the positive cable and the ground cable hooked to the body and got 26 volts any ideas would be appreciated thank ya
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Les Kerf Quote  Post ReplyReply Direct Link To This Post Posted: 27 Jul 2024 at 10:31pm
Originally posted by Jhilton69 Jhilton69 wrote:

... When I checked the positive cable it shows 26 volts I did a conunity check ...

I am curious what you would find with a voltage drop test while attempting to crank.

Place the Negative lead of your voltmeter on the Negative battery post (not the cable clamp, the actual post). Place the Positive lead of the meter on the terminal of the solenoid (again, not the cable but the actual post). 

Note the reading.

Then attempt to crank the engine for a few seconds.
Note the lowest reading.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 28 Jul 2024 at 6:27pm
Hey Les just gave that a try with the multimeter on tje correct post u said ot showed 25.4 when I hit the start button it dropped down to zero. What's that mean? Sounds like a short to me but I aint got a wiring g diagram to chase wires to see what I'm lookin at.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Les Kerf Quote  Post ReplyReply Direct Link To This Post Posted: 28 Jul 2024 at 8:27pm
Originally posted by Jhilton69 Jhilton69 wrote:

Hey Les just gave that a try with the multimeter on tje correct post u said ot showed 25.4 when I hit the start button it dropped down to zero. What's that mean? Sounds like a short to me but I aint got a wiring g diagram to chase wires to see what I'm lookin at.


Hmmm... weird Confused

I read back through this entire thread and am a bit unclear as to exactly what has transpired.

21 June ...pulled the solenoid off and cleaned it up

23 June ...cleaned all the grounds and still not a click from her

24 June ...just got back in from checking the solenoid and according to the multimeter she's bad...Have to wait till the new one gets here to see what happens.

28 June ...I also tried by putting my jumper cables on down by the starter using the positive cable and the ground cable hooked to the body and got 26 volts


So, did you actually replace the solenoid?
Did it click when you tried the voltage drop test?
Did the starter attempt to turn?

Originally posted by Jhilton69 Jhilton69 wrote:

... when I hit the start button it dropped down to zero...
This could indicate a dead short to ground, in which case the cables will get quite hot very soon. Did you notice this happening?

If you can fill in these blanks we can continue to accurately troubleshoot your system.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 28 Jul 2024 at 9:50pm
Les the cables didn't get hot at all. I did replace the senolid. I did as Codger suggested and got the senolid to click and then got the starter motor to spin but not at the same time. Last summer when I left for Flordia it ran fine started up fine as well. A buddy came over to the farm to get a few trees out of the bottoms for firewood and said it wouldn't start so he tried to jump it off with his small truck single battery. I told him he would need two batteries or take them inside and charge them back up to full charge. He never did or so he says. When I got back up here and wwnt to start her up she wouldn't do anything. I got fresh batteries for her and still nothing. When I got her last summer the ol boy I got her off of cut the wires to the generator so I put a 24 volt maintainer on her. Which apparently after I left on of my kids unplugged so the batteries went low. As soon I get this starting problem fixed and find a wiring diagram I plan on rewiring her. Hope this helps
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 28 Jul 2024 at 9:53pm
Sorry forgot no it didn't click or spin just watched the numbers drop to zero on the meter. Ya she got a new senolid. While the senolid was off I did move the plunger back and forth with ease. Just to see if it may have been bound up.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Les Kerf Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jul 2024 at 12:07am
Originally posted by Jhilton69 Jhilton69 wrote:

Sorry forgot no it didn't click or spin just watched the numbers drop to zero on the meter. Ya she got a new senolid. While the senolid was off I did move the plunger back and forth with ease. Just to see if it may have been bound up.

Dropping the voltage down to zero without the solenoid clicking in would seem to indicate either an excessively high resistance somewhere in the circuit, or an exceedingly weak battery. Let’s see if we can narrow it down a bit.

First, do a voltage drop test on each battery, one at a time. Place the voltmeter leads directly on the terminals, you should see nearly 13 Volts. Attempt to crank and note the voltage. If the starter doesn’t spin, a good battery shouldn’t drop any voltage at all. Test both batteries the same way.

Next, do a voltage drop test on the cable that connects the two batteries together. Again, place the leads directly on the battery terminals, it should read Zero Volts. Attempt to crank and note the voltage, it should stay right at Zero or very nearly Zero.

Then, do a voltage drop test across both batteries at the same time, but NOW, place the voltmeter leads on the cable terminals, unless you can access the actual copper wire strands, which is even better. You should see near 26 Volts. Attempt to crank and note the voltage.

Now, do a voltage drop test on the cable going from the battery to the starter. Place the voltmeter lead on the hot terminal of the battery and the other on the big terminal on the solenoid. Attempt to crank and note the voltage. It should be Zero or very nearly so.

Finally, do a voltage drop test through the ground circuit. Place one voltmeter lead on the negative battery terminal and the other lead right on the starter itself. It should read Zero Volts. Attempt to crank and note the voltage, it should stay right at zero or very nearly so. 

I am assuming the system is negative ground.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jul 2024 at 9:26am
It's a positive ground system
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Les Kerf Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jul 2024 at 1:01pm
Originally posted by Jhilton69 Jhilton69 wrote:

It's a positive ground system

Doesn't matter, just reverse your voltmeter leads to the appropriate polarity. If you are using a digital meter you don't even need to do that as it will simply read negative values. Analog meters object to reverse polarity though when the needle tries to move to the left.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jul 2024 at 1:45pm
Ok thank ya as soon as all this rain stops I can get back out to her
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jul 2024 at 4:18pm
Ok rain stopped do I went out to run the drop test u suggested. Battery 1 12.8 volts Battery 212.5 volt. First test single battery test battery 1 start from 12.8 dropped to -10.6. Battery 2 start 12.5 stayed the same. Cable connecting the batteries start 0 stayed 0. Both batteries together start 25.4. Dropped to 1.4. Cable to starter start 25.3. Dropped to .3. Ground Cable start 0 stayed 0. Wonderin why battery 1 Dropped so much when it starts good?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Les Kerf Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jul 2024 at 7:34pm
Originally posted by Jhilton69 Jhilton69 wrote:

Ok rain stopped do I went out to run the drop test u suggested. Battery 1 12.8 volts Battery 212.5 volt. First test single battery test battery 1 start from 12.8 dropped to -10.6. Battery 2 start 12.5 stayed the same. Cable connecting the batteries start 0 stayed 0. Both batteries together start 25.4. Dropped to 1.4. Cable to starter start 25.3. Dropped to .3. Ground Cable start 0 stayed 0. Wonderin why battery 1 Dropped so much when it starts good?

That's what I suspected; you have a bad battery my friend Cry

I recommend having both batteries load tested.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jhilton69 Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jul 2024 at 7:47pm
Just wondering why it wouldn't at least click one just one battery? I'll change them out tomorrow and see what happens
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Coke-in-MN Quote  Post ReplyReply Direct Link To This Post Posted: 29 Jul 2024 at 8:05pm
Old visual test on batteries with removable caps on cells - 
Remove caps check fluid , then apply starter load - if bubbles or boiling in battery cell means it's a bad cell .
  Solenoid had 2 sets of windings , Pull in and hold in - one takes heavy draw , other not much , starter solenoid on M42 type starter can be fixed on contact disc and terminal posts changed or cleaned if winding are good . 
 Starter itself do get wet and hold water corroding brushes and in worse case shorted windings . Would check brushes and brush springs , contact areas in starter case for problems also .
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