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OT - Best bolt extractors?

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Eric[IL] View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Eric[IL] Quote  Post ReplyReply Direct Link To This Post Topic: OT - Best bolt extractors?
    Posted: 18 Dec 2010 at 5:14pm
Ok I figured I would put this question to the pros on this site cause I am sure someone on here has experienced the very worst bolt extraction.  My current situation:  My son's VW Jetta has one wheel that has an anti-theft wheel bolt that is reemed out along with it's key.  Both the wheel bolt and the key are junk.  So, I have drilled the wheel bolt and inserted an Irwin extractor.  So far so good.  But the problem is what do I use to wrench the sqaure stub of the irwin extractor that is an 11/32" square?  I have tried a big vise grips but it slips.  I have tried and bent a Craftsman 3/8" wrench.  An 11mm impact 6 point deep socket is as close as a fit I can find in my toolbox.  And even it will slip on it.  This wheel bolt is stubbornly tight.  I had to stand on a 15" wheel wrench to loosen the other 4 wheel bolts and I weight 230lbs.  Is there a company that makes a better extractor so an impact wrench or 1/2 socket breaker bar can wrench it?   
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Pa.Pete View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Pa.Pete Quote  Post ReplyReply Direct Link To This Post Posted: 18 Dec 2010 at 5:26pm
You can buy sockets that are square, Sears might have them Snap On would but they would be pricey. I would just weld a nut on the anti theft lug then use a breaker bar and socket.
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Don Smith View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Don Smith Quote  Post ReplyReply Direct Link To This Post Posted: 18 Dec 2010 at 5:29pm
See if any one around has any 8 Point sockets you could borrow. HTHS
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powertech84 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote powertech84 Quote  Post ReplyReply Direct Link To This Post Posted: 18 Dec 2010 at 5:31pm
Any chance one of those twist off sockets with the twisted splines would work? I've had alot of luck taking off rusted manifold bolts with a set like that. As far as what to use to turn the square part of your irwin extractor, obvioulsly a square drive socket would be the best, but most people don't have them in their box. What you could do is take a 3/8 inch drive socket, turn it backwards so where the ratchet goes in is over the tool, then take and allen wrench/socket the same size as the socket and use it to turn it. However all this probly wont matter because your extractor is likely to break anyway if you neet that much torque to bust it loose.
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powertech84 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote powertech84 Quote  Post ReplyReply Direct Link To This Post Posted: 18 Dec 2010 at 5:34pm
Forgot to add, if it were me, i'd drill out the head of the bolt first, so the rim can be removed, then worry about the piece left in the hub. In theory once the bolt isnt clamping anything and isn't streched, it should come out much easier.
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Eric[IL] View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Eric[IL] Quote  Post ReplyReply Direct Link To This Post Posted: 18 Dec 2010 at 5:46pm
Thanks guys.  I will look for a square socket.  I didn't know such items were made.  Powertech84, I thought about what you said about drilling off the top of the wheel bolt to remove rim then easyout the remaining bolt stub.  The thing is the wheels are aluminum alloy and I don't trust my drilling efforts to not damage the rim.  Or, If I stop drilling and leave a small amount of steel bolt flange exposed will that disfigure the aluminum alloy rim in an attempt to pry the rim loose?
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Dave A View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dave A Quote  Post ReplyReply Direct Link To This Post Posted: 18 Dec 2010 at 5:52pm
I like the 1/4 twist type you buy at NAPA or Snap On. they don't expand the bolt as bad as the others. I turn them in while tapping ( not hard) on the extractor
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rob(ont) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote rob(ont) Quote  Post ReplyReply Direct Link To This Post Posted: 18 Dec 2010 at 5:57pm
Forget the "easy tight" if the broken  bolt is not loose. It will only either break off and create more problems, or expand the bolt and make it tighter. I have given up on the easy-outs unless the bolt is loose and cannot be grabbed any other way. Even then, a left hand drill bit will likely screw it out. Weld a large heavy washer to the stud, then weld a big nut to the washer and then remove the bolt. The heating will help loosen the bolt. Remove the valve core and de-air the tire for safety. Rob.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote dadsdozerhd5b Quote  Post ReplyReply Direct Link To This Post Posted: 18 Dec 2010 at 6:36pm
there are sockets just to remove those type of locking nuts. check napa or a quality auto parts store or snap on. mechanics use them to remove locking wheel nuts when they strip or the owner lost the key. they are relatively inexpensive. i would say the easy out will break with that much torque. good luck.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Roddo Quote  Post ReplyReply Direct Link To This Post Posted: 18 Dec 2010 at 7:34pm
Originally posted by dadsdozerhd5b dadsdozerhd5b wrote:

there are sockets just to remove those type of locking nuts. check napa or a quality auto parts store or snap on. mechanics use them to remove locking wheel nuts when they strip or the owner lost the key. they are relatively inexpensive. i would say the easy out will break with that much torque. good luck.


Yep, we have a set at work.  You pound them on real good with a hammer.  Then as you go to remove it has spiraled flutes that make it bite into the nut even more and off it comes. 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote j.w.freck Quote  Post ReplyReply Direct Link To This Post Posted: 18 Dec 2010 at 7:52pm
speaking of 8 point sockets,is there anybody who makes them up in sets?cked with snap on and mac here in east texas and all i got was this deer in the headlights look,as if to say what are you talking about...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote CTuckerNWIL Quote  Post ReplyReply Direct Link To This Post Posted: 18 Dec 2010 at 7:53pm
Here is the proper tool for a tap or extractor. Anything else will only make the tool want to go out of square with the work and help break the tool.
http://www.google.com/products/catalog?q=adjustable+tap+handle&oe=utf-8&rls=org.mozilla:en-US:official&client=firefox-a&um=1&ie=UTF-8&cid=6291850053993468775&ei=B2MNTZG8Oo2-nAeKqq3tDQ&sa=X&oi=product_catalog_result&ct=result&resnum=3&ved=0CDEQ8wIwAg#
If that lug is as tight as the others an extractor is a waste of time(really hard to get out after you break it). A washer welded to the lug and then a nut welded to the washer and a breaker bar with a socket to fit the nut and you will have it out. If your worried about the rim, cover it with something nonflammable so just the head of the lug is exposed.

http://www.ae-ta.com
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Eric[IL] Quote  Post ReplyReply Direct Link To This Post Posted: 19 Dec 2010 at 2:06pm
Originally posted by dadsdozerhd5b
there are sockets just to remove those type of locking nuts. check napa or a quality auto parts store or snap on. mechanics use them to remove locking wheel nuts when they strip or the owner lost the key. they are relatively inexpensive. i would say the easy out will break with that much torque. good luck.

Originally posted by Roddo - Yep, we have a set at work.  You pound them on real good with a hammer.  Then as you go to remove it has spiraled flutes that make it bite into the nut even more and off it comes.
 
Thanks everyone for your inputs.  The combined knowledge on this site is amazing!  To dadsdoserhd5b & Roddo, Is this item to which you are referring?    http://www.napaonline.com/Search/Detail.aspx?R=VG_53203_0091490130
I found individual sized tools like the one above at napaonline.com but not a kit containing multiple sizes of them.  I will keep looking.
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injpumpEd View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 19 Dec 2010 at 2:57pm
For a square drive tap, or extractor, sometimes a 12 point socket will match up if you carefully size it up. Wont help here though, an extractor will never take the torque. As stated above, there are extractors for this purpose, same principal as the hanson pictured, but female to fit over the lugnut. You might try driving a 12 point socket over the lugnut, then removing it, might have to sacrifice a socket. Good luck! Ed.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dans 7080 Quote  Post ReplyReply Direct Link To This Post Posted: 19 Dec 2010 at 3:03pm
I had one do the same thing. I put the two lugs next to it back on and tightened them down, then used a chisel and hammer to loosen it, Then proceded to throw it in the creek along with the other locks. It worked really well.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Roddo Quote  Post ReplyReply Direct Link To This Post Posted: 19 Dec 2010 at 9:16pm
Sorry for the late reply, you know how busy things can get around Christmas.

This is exactly what we have at work.
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