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Off-Color Roosa-Master

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Les Kerf View Drop Down
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    Posted: 10 Dec 2024 at 7:07pm
A friend has a Ford 800(?) series diesel tractor that won't start.

He  drove it into his shop, but the Roosa-Master pump was leaking, so he sent it out to be rebuilt. He re-installed the pump, but couldn't get it to start, so he installed an electric fuel pump to feed the Roosa0Master pump. He also removed the injectors and 'cleaned' them. Still no joy.

He asked me to take a look at it, so today we removed the fuel tank to access the valve cover and rocker arms to verify that it was indeed on TDC #1 compression stroke, which it is. Valve clearances are also good.

We put the flywheel marks at 23 deg BTDC and the timing marks in the pump are lined up correctly as per the manual. I am confident that it is installed correctly.

I know nothing about this pump beyond what I read today in the I&T manual. Is there any way to bleed the injectors?

This tractor is old and obviously tired, but it seems to have compression and it did drive and run 'ok' prior to removing the pump.
Thanks Smile
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AC720Man View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AC720Man Quote  Post ReplyReply Direct Link To This Post Posted: 10 Dec 2024 at 9:10pm
Know nothing about a Ford but would feel certain you can crack open the injector lines at each injector to see if your getting fuel out of the pump? I’m sure you have checked that you have fuel to the pump?
1968 B-208, 1976 720 (2 of them)Danco brush hog, single bottom plow,52" snow thrower, belly mower,rear tine tiller, rear blade, front blade, 57"sickle bar,1983 917 hydro, 1968 7hp sno-bee, 1968 190XTD
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SteveM C/IL Quote  Post ReplyReply Direct Link To This Post Posted: 10 Dec 2024 at 10:00pm
I would think it has a hand primer or a tank above the pump to get fuel to the pump.  If that's correct then loosen lines at injectors and crank. Once they have fuel leaking out tighten lines and it should start. This is kinda generic advice as I know nothing about that unit.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DrAllis Quote  Post ReplyReply Direct Link To This Post Posted: 10 Dec 2024 at 10:03pm
No need for an electric fuel pump because the tank is directly above the engine. Your pump has issues the way it sounds. Leave the injector lines loose one turn (at the injector)  and crank until fuel squirts out and tighten.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote HudCo Quote  Post ReplyReply Direct Link To This Post Posted: 10 Dec 2024 at 10:44pm
does it have a cable shutoff or a electrical shut off ?  is the return plugged ? is fuel getting to the pump?  is fuel getting out off the injector lines?  is their any smoke cranking ?   thats all i can think of right now 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 11 Dec 2024 at 8:24am
That should have the shut off on the throttle, so make sure it's about 1/2 throttle. There's a lot of sketchy "rebuild" shops out there these days. The D or DB on the old Fords are very basic, nothing fancy lol! As said bleed lines after making sure have good flow to the pump. Make sure return is not restricted. Timing of these is pretty simple as well, the tang on the drive is offset, so it should drop right in when right. If he had forced it by drawing it down, he probably seized the head as soon as he started cranking, don't think that's your issue, as you were able to recheck timing, so it's turning. 
210 "too hot to farm" puller, part of the "insane pumpkin posse". Owner of Guenther Heritage Diesel, specializing in fuel injection systems on heritage era tractors. stock rebuilds to all out pullers!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Les Kerf Quote  Post ReplyReply Direct Link To This Post Posted: 11 Dec 2024 at 1:28pm
Thanks to all for the advice, it may be a week or three before I can get back up to where my friend lives but will report as to what happens then
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Post Options Post Options   Thanks (0) Thanks(0)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 12 Dec 2024 at 8:17am
I just re-read and saw where injectors were removed and "cleaned", so not sure what all that involved, was it done by a competent shop? Did they test them after to make sure they worked? They clean the carbon off the end only? took apart to properly clean? Did they wire wheel the ends, ruining the nozzle tip? Lots of questions lol!
210 "too hot to farm" puller, part of the "insane pumpkin posse". Owner of Guenther Heritage Diesel, specializing in fuel injection systems on heritage era tractors. stock rebuilds to all out pullers!
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Les Kerf View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Les Kerf Quote  Post ReplyReply Direct Link To This Post Posted: 12 Dec 2024 at 4:25pm
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Edited by Les Kerf - 12 Dec 2024 at 7:32pm
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Les Kerf View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Les Kerf Quote  Post ReplyReply Direct Link To This Post Posted: 12 Dec 2024 at 4:32pm
Originally posted by injpumpEd injpumpEd wrote:

I just re-read and saw where injectors were removed and "cleaned", so not sure what all that involved, was it done by a competent shop? Did they test them after to make sure they worked? They clean the carbon off the end only? took apart to properly clean? Did they wire wheel the ends, ruining the nozzle tip? Lots of questions lol!

Sadly, I am afraid that there was probably more harm done than good. When he mentioned that he 'cleaned' them I sorta raised my eyebrows but didn't cross examine him. He just said he took them apart and cleaned out the carbon, then put them back together. They were definitely not done professionally.

Not sure when I will be able to get back up there, a lot depends on his health and the weather. It may not be until Springtime.

Thanks for the input though, it is much appreciated.
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