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Hd7g injector pump filter in pump?

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doctorcorey View Drop Down
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    Posted: 31 Jul 2017 at 4:53pm
Trying to find some info on a small filter located at the base of the pump head. My service manual shows it on page 4-14, figure 18, but the parts book doesn't show it. Bosch pcb pump.I don't have a pump book for this. The service manual also makes no mention of this filter or it's effect if it gets clogged.
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gemdozer View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote gemdozer Quote  Post ReplyReply Direct Link To This Post Posted: 31 Jul 2017 at 5:42pm
He sould't have a filter at bottom head, he has a line from fuel filter who connect to bottom pump injection head .
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doctorcorey View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote doctorcorey Quote  Post ReplyReply Direct Link To This Post Posted: 31 Jul 2017 at 6:07pm
There is a hex head plug or bolt below the pump feed line going into the injector head. It would probably be there. 
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Ian Beale View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ian Beale Quote  Post ReplyReply Direct Link To This Post Posted: 31 Jul 2017 at 6:44pm
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doctorcorey View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote doctorcorey Quote  Post ReplyReply Direct Link To This Post Posted: 31 Jul 2017 at 10:23pm
Thanks, Ian, that's a pretty good article with excellent cutaway diagrams. 
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doctorcorey View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote doctorcorey Quote  Post ReplyReply Direct Link To This Post Posted: 06 Aug 2017 at 8:18am
I got back down home to my loader and changed the fuel filters, had a heck of a time getting this normally flawless-running machine started. I traced my problem to a sticky control sleeve in the injector pump head. With some manual manipulation of the linkage I managed to free it up and got it started. Worked perfectly again but then displayed a tendency to get sticky again. More working the linkage by hand and freed again. Next morning stuck again, freed it again and used the loader for 2 straight hours with flawless performance. I think there's still some varnish or gunk in there, hopefully with the clean fuel and a little fuel conditioner it will eventually stay free. THis problem started last year when the tractor had sat for a year or so. I started it up and it ran away full throttle. I hit the cutoff handle and it died, would not restart without a lot of cranking and cussing. Months later same thing but I finally got it started and it ran fine till last week. If I still have problems I'll remove this valve, etc. and clean/polish it. The shut-off cover removes with two screws and you can run the motor with it off and observe the operation of the valve. Once I determine if it's the little shaft and lever assy. sticking, or the actual sleeve/plunger mating surface, I'll service that area. There is a little info, mostly old, out there on this subject, but most of the people who have dealt with problem either won't share their knowledge or have passed away. Same way with the old airplane engines I deal with.  I'll soon know, and I will share it. I also feel that my fuel pressure is a little higher than I recall the norm being. Maybe I just never paid much attention as it was always in the green. 30 is in the green but at the top of it.  AC specifies a minimum of 8psi. Cheers from Missouri
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Ian Beale View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ian Beale Quote  Post ReplyReply Direct Link To This Post Posted: 06 Aug 2017 at 5:08pm
We mobilised an AC forty Five that had sat for quite a while.  It would start OK then once brought back to idle would stall when you advanced the throttle.

Diesel mech son eventually traced the problem to a tiny burr on the control shaft in to the control valve in the head.  When it got primary fuel pressure on it was when it locked up.  Took him about 8 hours to find.

Might help your search.
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doctorcorey View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote doctorcorey Quote  Post ReplyReply Direct Link To This Post Posted: 06 Aug 2017 at 8:50pm
Originally posted by Ian Beale Ian Beale wrote:

We mobilised an AC forty Five that had sat for quite a while.  It would start OK then once brought back to idle would stall when you advanced the throttle.

Diesel mech son eventually traced the problem to a tiny burr on the control shaft in to the control valve in the head.  When it got primary fuel pressure on it was when it locked up.  Took him about 8 hours to find.

Might help your search. I;m go
Ian, I'm going to remove that control shaft next weekend and I hope it's just binding there. It was odd how it would bind and then suddenly free up as I cycled it by hand. I'm hoping the diesel treatment I added to the fuel will help work this loose over time. I was told by an old(er) timer that adding some 2 stroke oil to the mix would help compensate for the lack of sulfur (that lubricates pump and injectors) in this modern fuel. Cheers from Missouri



Edited by doctorcorey - 06 Aug 2017 at 8:54pm
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