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wow! what a time for this to happen!

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artmo View Drop Down
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Joined: 11 Dec 2009
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Post Options Post Options   Thanks (0) Thanks(0)   Quote artmo Quote  Post ReplyReply Direct Link To This Post Topic: wow! what a time for this to happen!
    Posted: 16 Dec 2010 at 9:02am
got a big snow dump last nite and tractor won't start. allis 6140 diesel 40 hp.had a wire short at the starter. my 82 yr. old farmer neighbor was there and said he could fix it. fine, emergency repair done(wrapped the offending wire with a load of elect. tape )
 
until i can find a new wiring harness since the current one needs replacement. he unhooked the 3 wires from the starter- hot wire from battery, wires from key switch to the starter and ground and a very short black wire from the starter to the small bendix motor(?) on top of the starter. now he is not sure he hooked them back up right. got a large spark when he tried to hook up the short bendix lead to the lug to the battery. then hooked it up to the lug opposite the lug to battery. i'm sure it is now wired corrcctly,but absolutely nothing at the key switch-totally dead. all connections are good and clean. battery connections likewise. battery fully up.  any ideas? art                                 
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Roddo View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Roddo Quote  Post ReplyReply Direct Link To This Post Posted: 16 Dec 2010 at 9:19am

IS there a fuse panel somewhere that you can check?  Sounds like if the fuses are good you might have a bad switch.

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artmo View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote artmo Quote  Post ReplyReply Direct Link To This Post Posted: 16 Dec 2010 at 9:56am
fuses and all connections are good roddo. i'm really stumped. about 8 inches of snow need to be plowed. i'm scr**ed!!
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Bret (OH) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bret (OH) Quote  Post ReplyReply Direct Link To This Post Posted: 16 Dec 2010 at 10:04am
Does that tractor have a manual fuel shut off or does it shut off with the key?  Does it have to have the clutch pedal depressed to start?  Could be that switch, or the neutral safety circuit, or the PTO safety switch.  If it shuts off with a manual pull cable for the fuel pump you may be able to bypass the ign. sw. to start it.
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artmo View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote artmo Quote  Post ReplyReply Direct Link To This Post Posted: 16 Dec 2010 at 10:24am
bret- has a manual fuel on/off. clutch doesn"t need to be depressed. it  does shut down with the manual pull cable to the fuel supply.have had no problems with starting it before the short occurred in the wire from the key switch. art
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Bret (OH) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bret (OH) Quote  Post ReplyReply Direct Link To This Post Posted: 16 Dec 2010 at 10:32am
PLEASE be safe in doing this.  MAKE SURE tractor is OUT OF GEAR and PTO is OFF!!!  Sounds like starter has solonoid mounted to its housing, (Delco style).  One large stud on the solonoid will have + battery cable on it.  Other large stud will be the one with the short wire going into the starter motor.  There should be a small stud, the one with the wires going to the starter switch.  When the switch is moved to "start" there will be 12 volts positive supplied to the small stud and the solonoid will engage the starter motor.  If this is not happening, try using an auxillary jumper wire to connect the Battery + to the small stud and see if the starter will engage and start the tractor.  BE SAFE!!!
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artmo View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote artmo Quote  Post ReplyReply Direct Link To This Post Posted: 16 Dec 2010 at 11:43am
BINGO!! the jump wire is turning the engine over,bret. it's just too cold for the engine to start w/o the glow plugs working for about 20 seconds. any way to engage the pre heat. ? also,with the jump wire does the key have to be in the "on" position? i assume so. also,does this mean that the solenoid ,which looks to be a part of the whole starter, is not in itself replacable or are there some internal nuts/bolts inside of the starter housing that would allow the solenoid to be replaced on its own,rather than replacing the entire unit? would the solenoid be available at an auto supply dealer or would i have to try an a/c (good luck to me) dealer?  it is a hitachi starter that seems to not be available. a direct replacement supposedly is a wilson unit out of canada. i really appreciate your help on this,bret. art 
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Bret (OH) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bret (OH) Quote  Post ReplyReply Direct Link To This Post Posted: 16 Dec 2010 at 11:55am
If the jumper wire is allowing the starter to engage and the engine is turning over this proves that the starter and solonoid art O.K.  The problem is that the key switch is not sending 12 volts to the small post.  Since the tractor has a manual fuel shut off, the key does not have to be on for it to run, however the key will need to be on for the charging system and most other accessories like the lights to function.  I am not familiar with the type of glow plug/manifold heater arrangement this tractor has but that system is probably enabled by another solonoid/relay that could be jumpered to send voltage to the heaters, you'll just have to trace wires to find it.
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artmo View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote artmo Quote  Post ReplyReply Direct Link To This Post Posted: 16 Dec 2010 at 12:40pm
thanks again,bret. i'll fire up the bullet htr. to warm it up,and probably change the ign. switch.
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Bret (OH) View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bret (OH) Quote  Post ReplyReply Direct Link To This Post Posted: 16 Dec 2010 at 1:38pm
Just changing the switch may not fix it.  Need to use a test light and find out where power is stopping.  Ground test light lead and probe terminals on switch to make sure power is getting there to begin with.  Maybe power is interupted before it makes it to the switch.  My point is sometimes just replacing parts without proper diagnosis won't always fix the problem.  Good luck on your repairs and snow removal.  I'll help again if I can.
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