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Allis 8050 engine build

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Peterson View Drop Down
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    Posted: 23 Mar 2015 at 7:47pm
Well guys, im goin to be posting up some pics of the new engine im putting together for our 8050. She's getting a brand new crank, A series Bosch injection pump, .078 injection lines, 5 hole injectors, Borg Warner s300 turbo and balanced rods and pistons.
I have to get the pics uploaded to photobucket later. Still waiting on the block and rods to get back from the machine shop.   
So just thought I'd start the build thread.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 23 Mar 2015 at 7:55pm
It actually started as just a head gasket and valve job, but found this...


So out came the spare block and matching head. Because the head that came off the original engine was off a D21... plus it had 5 original Allis pistons and sleeves, and one aftermarket. So who knows what happened to this poor thing before we bought it.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 23 Mar 2015 at 9:23pm
I'll start off with injector building.
All the cleaned and new parts.

I start off with machining out the end nut to the proper size to fit the bigger nozzle tip.

I then machine the tip to fit the head.

Here you can see the difference in the sizes.

They are now the same size tip as the old style allis injectors, don't want to make the nozzles to thin. I have this set up in three other tractors and its been working great.
I then relap the mating surfaces so they are flat and true. Here's the intermediate disc.

Here's the finished injector popped to 3800 PSI for the A-pump.


Only thing with these 5 hole tips is you need a different hold down and return line. I'll have to get a pic tomorrow of the hold downs and line kit. But here's a start on the build.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 24 Mar 2015 at 6:29am
Here is a pic of the BRAND NEW Allis 426 crankshaft. It is also stamped USA!!! Don't mind the pulley on it, hopefully have found the pulley and damper off a 8070 to put on it.

7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote dpower Quote  Post ReplyReply Direct Link To This Post Posted: 24 Mar 2015 at 4:54pm
Nice pictures. Amazing how you do that work on the injectors
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 24 Mar 2015 at 5:07pm
Thanks! I like fiddling with the lathe. lol Here's some more pics of parts.
USA stamped crank.

A-pump set at 135cc's of fuel and the drive hub.


Its timed to start of injection just like the AmBac pump. It also has the same style throttle as the AmBac too.
Here's the straight .078 lines.

And here is the hold downs compared to the original ones.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JPG AUSTRALIA Quote  Post ReplyReply Direct Link To This Post Posted: 24 Mar 2015 at 5:57pm
Good pics, keep them coming,enjoying your thread.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AC7060IL Quote  Post ReplyReply Direct Link To This Post Posted: 24 Mar 2015 at 7:15pm
I like seeing your 426 rebuild & photos - thanks.  What hp do you expecting?  
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Post Options Post Options   Thanks (0) Thanks(0)   Quote AC7060IL Quote  Post ReplyReply Direct Link To This Post Posted: 24 Mar 2015 at 7:17pm
What causes a block to crack like that - age, overheating, tension stress (over-torqued) ?? 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 24 Mar 2015 at 7:17pm
Shooting for 210-220 hp when its all said and done.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 24 Mar 2015 at 7:21pm
Seeing that it had a different piston in number one and it wasn't the original head, my guess is that it dropped a valve at high RPM and she really jammed it up and over. It also had a older cam in it with the cam driven oil pump gear on it, plus all the lobes on the cam were flaked off... but who really knows. Only if the tractor could talk. Lol
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 24 Mar 2015 at 7:23pm
O and also, half of the rings were broken in it too! Funny thing is that it didn't use oil, didn't have abnormal blowby and she had 210 hp when we had the torque limiter redone at the dealer.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote injpumpEd Quote  Post ReplyReply Direct Link To This Post Posted: 24 Mar 2015 at 7:52pm
calculates to 230 hp. Stock 8070 model 100 pump spec is 100cc, so 35% over on fuel delivery should be close to 35% more hp, at 229.5. Test injectors differ slightly, but we're talking estimates. You say set at 135cc at rated rpm of 2400? Are the injector hold downs from FVP?

Edited by injpumpEd - 25 Mar 2015 at 6:50am
210 "too hot to farm" puller, part of the "insane pumpkin posse". Owner of Guenther Heritage Diesel, specializing in fuel injection systems on heritage era tractors. stock rebuilds to all out pullers!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 24 Mar 2015 at 7:59pm
Rpm of 2400. Set to what a 8070 is for rpm. I actually had a set from FVP and had a local machine shop water jet me out a few sets. Lots cheaper that FVP. We have our 220's A-pump at 140cc and its got 220hp at rated PTO speed. So with the bigger hydro pumps on the 8000 series I was guessing alittle less. But we will see.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote aras Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 6:38am
Out of curiosity who puts the ends on your injection lines?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 6:40am
Scheid Diesel makes up my lines. Can get them other places, but they have the best prices I've found.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MACK Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 7:10am
If you don't use a NEW damper on front of crank, you may have wasted alot of money on alot of new parts. 
 If you need some new big pin rods, I can make you a real good deal on a set.  MACK
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 7:15am
Well this is the new style damper that is machined for the front washer that pilots into it. But im trying to locate the silicone style damper off a 8070 or 7080 to put on it.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 7:17am
Shoulda told me ya had new rods before Mack!! Lol just had these original ones rebushed.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Jordan(OH) Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 8:26am
Does the inline pump also spin engine rpm?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 8:27am
No half of engine speed. Just like the old roosamaster. Need to put the idler gear and pump gear from a 7000 series engine.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Sam T-Ga Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 9:07am
Does the A-pump bolt up without any grinding on block or pump? I bolt pattern close to Rossa pump?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 9:09am
No grinding on anything, just need to bore out the pump hole on the front plate to 85mm and weld the old holes shut. Then drill the 4 holes for the A-pump.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote IndianaBuckeye Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 10:32am
Great pictures and information.  You make it look so easy!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 6:56pm
Ok guys get this, I had the front plate bored to the correct size and the holes welded shut. For some reason Allis had the pump hole for the ambac pump lower than the roosamaster. So when i went to put the pump gear on for mock up it rubs on the aluminum front cover ever so slightly... Just looking at the front plate you couldn't tell that it was lower. So I ordered a front plate from downing tractor parts to bore that one out and use. One could use the 8000 series plate if you would grind a bit on it to clear but I'd rather not do that for our tractor.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 25 Mar 2015 at 7:06pm
Yeah it actually is pretty easy, IF you understand how the injector itself works, how the injection pump works and how the engine itself works. I've read on the internet, watched at the local dealer, watched at a injection shop and watched videos/tutorials on injection systems. It actually is pretty fun messing around with things like this. Been taking stuff apart on the farm since I could turn a wrench. Lol
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 26 Mar 2015 at 10:13am
Here's a pic of a set of FVP injector hold downs with the return line on our 220.


The return line will look just like this but the hold downs that I will be using are just 3/8" thick steel cut with a water jet.

Edited by peterson - 26 Mar 2015 at 10:14am
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 26 Mar 2015 at 6:56pm
Here's some pics of the turbo mockup on the old engine.

Pic of the S300 turbo

And finally a pic of the injection lines, then need to be clamped together and tweaked alittle, but you get the picture. Lol

Damn i hate bending lines!!! Try to make them look halfway decent...
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 26 Mar 2015 at 6:58pm
O also guys, if your wanting to mount a A-pump on your tractor, get the adapter plate and hub from Mr. Kcgrain on this forum. He put Lotsa time into that adapter. I would have bought one from him for this but I had this drive hub along time. So figured I'd use it. He also has injection lines too.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Peterson Quote  Post ReplyReply Direct Link To This Post Posted: 01 Apr 2015 at 9:54pm
Well guys, Finally got the rest of the engine back from the machine shop. Now to balance the rods and pistons. Then Assemble it!!! WOO-HOO!!!!! Here's a pic of the finished lines. I will be making a little brace to go from the clamp to the block.
7095-685I at 255hp, 8070-225HP,8050-210Hp,8030 with 155HP,220 with 670T engine with A-pump, 7580, 185 with 140HP, 2-6080's,6070, S4 D17,wd45,CA,st34 agco, S1 D17 with 3500MK2
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