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Hard pulling main clutch
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RSWarden View Drop Down
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Joined: 21 Apr 2024
Location: Oregon
Points: 4 		Post Options Post Options   Thanks (0) Thanks(0)   Quote RSWarden Quote  Post ReplyReply Direct Link To This Post Topic: Hard pulling main clutch
    Posted: 21 Apr 2024 at 12:40pm
I've an HD6 with a very hard to pull main clutch. It functions once pulled but to engage and disengage it takes much more than the 25-30 lbs the manual says. In reading the manual I see nothing dealing with this. It only deals with a loose clutch engagement. Any one able to point me in the right direction?

Thanks,
RW
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gemdozer View Drop Down
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Joined: 17 Sep 2009
Points: 942 		Post Options Post Options   Thanks (0) Thanks(0)   Quote gemdozer Quote  Post ReplyReply Direct Link To This Post Posted: 21 Apr 2024 at 4:07pm
The cluch shaft sleeve need lubrification and the greace fitting is on belhousing plate inspection
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Joined: 21 Apr 2024
Location: Oregon
Points: 4 		Post Options Post Options   Thanks (0) Thanks(0)   Quote RSWarden Quote  Post ReplyReply Direct Link To This Post Posted: 21 Apr 2024 at 4:51pm
Thank you! I'll try that and see if that cures it.
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Les Kerf View Drop Down
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Joined: 08 May 2020
Location: Idaho
Points: 617 		Post Options Post Options   Thanks (0) Thanks(0)   Quote Les Kerf Quote  Post ReplyReply Direct Link To This Post Posted: 21 Apr 2024 at 4:52pm
There is also a possibility that the line/tubing/whatever connecting the grease fitting to the
clutch shaft sleeve inside is damaged or broken and the grease hasn't been getting to the sleeve. It may be worth a look inside the inspection plate.
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Joined: 22 Nov 2009
Location: Paso Robles, Ca
Points: 4366 		Post Options Post Options   Thanks (0) Thanks(0)   Quote Ray54 Quote  Post ReplyReply Direct Link To This Post Posted: 21 Apr 2024 at 7:06pm
Also hard to engage if it is adjusted to tight. But lubricate the linkage and sleeves as the others advised first.
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Joined: 12 Sep 2009
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Points: 41211 		Post Options Post Options   Thanks (0) Thanks(0)   Quote Coke-in-MN Quote  Post ReplyReply Direct Link To This Post Posted: 24 Apr 2024 at 5:04pm
Lube the sleeve and also you might have to back the cultch off a notch or so , lube the ever pivot also . I had to rebuild mine and made a new brass sleeve for throw out bearing .
 One thing is do not idle machine while in gear , only in neutral and clutch engaged as it will wear the sleeve .
Faith isn't a jump in the dark. It is a walk in the light. Faith is not guessing; it is knowing something.
"Challenges are what make life interesting; overcoming them is what makes life meaningful."
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Joined: 21 Apr 2024
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Points: 4 		Post Options Post Options   Thanks (0) Thanks(0)   Quote RSWarden Quote  Post ReplyReply Direct Link To This Post Posted: 24 Apr 2024 at 8:23pm
Thank you.
I don't idle it in gear or with the clutch engaged. I'll start leaving the clutch engaged if that's better on things.
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Joined: 12 Sep 2009
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Points: 41211 		Post Options Post Options   Thanks (0) Thanks(0)   Quote Coke-in-MN Quote  Post ReplyReply Direct Link To This Post Posted: 26 Apr 2024 at 8:30pm
Idle in neutral  , clutch engaged for longer life .
I put a ceramic clutch disc in my HD5 so  little or no slip now on clutch 
Faith isn't a jump in the dark. It is a walk in the light. Faith is not guessing; it is knowing something.
"Challenges are what make life interesting; overcoming them is what makes life meaningful."
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