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DIPPERSTICK CYLINDER FOR 615 KEEPS BLOWING TOP OFF

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Dezeldog View Drop Down
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Joined: 03 Jun 2017
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    Posted: 06 Jun 2017 at 11:00am
HELLO ALL,
   I HAVE A 615 BACKHOE THAT STARTED BLOWING THE TOP OFF THE DIPPERSTICK CYLINDER, I IMAGINE THE THREADS ON THE INSIDE OF THE CAP HAVE GOTTEN PRETTY THIN AFTER THE 4TH TIME IN A WEEK. ANYBODY HAVE A SUGGESTION FOR A REPAIR, OR DOES ANYBODY HAVE AN OLD 615 THEY ARE PARTING OUT?
ANY HELP IS APPRECIATED, THANK YOU.
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Dozer View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Dozer Quote  Post ReplyReply Direct Link To This Post Posted: 06 Jun 2017 at 4:56pm
You will likely need to replace the cylinder. For a good repair take the complete cylinder to a hydraulic repair shop. I have had cylinders rebuilt for about $700 If you are trying to get by put it back together and tack weld it knowing that when anything else happens your cylinder is junk.
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DiyDave View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote DiyDave Quote  Post ReplyReply Direct Link To This Post Posted: 06 Jun 2017 at 6:30pm
Also check the system relief valve, to make sure it isn't stuck shut...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Coke-in-MN Quote  Post ReplyReply Direct Link To This Post Posted: 07 Jun 2017 at 9:20am
The cast ring that holds the gland has worn along with the threads on the steel barrel . For a quick repair to finish a job - I ground about 1/4" off the barrel this allowed the cast ring to grab new threads - Still working and further repair not needed yet.
 My next fix was going to be a plate over the ring with hole for shaft - then threaded rod back to clamp around barrel - kind of like tire rods .
 As that outside ring only retains the packing gland and seals it does not function to do anything but hold that gland - A couple spot welds of say 1/4 bead  a couple places can help also if rest of areas are good .

The cylinders used on AC 715 hoe are the same size and lengths but the 715 uses a smaller rod diameter on those cylinders . In fact i have one cylinder from my 615 on the 715 now 


Edited by Coke-in-MN - 07 Jun 2017 at 9:23am
Faith isn't a jump in the dark. It is a walk in the light. Faith is not guessing; it is knowing something.
"Challenges are what make life interesting; overcoming them is what makes life meaningful."
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LeonR2013 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote LeonR2013 Quote  Post ReplyReply Direct Link To This Post Posted: 10 Jun 2017 at 12:00am
Coke I had the same problem as you with the cylinder so I capped it and welded a piece of small pipe to the barrel and drilled and tapped the plate over the end. If it starts weeping just snug the bolts a little. When I welded the small pipes to the barrel it did shrink the barrel a bit at the weld so had to work that out.
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